Do You Have a Packaged Boiler? Modify it to Cogenerate... and Profit

Authors

  • Richard (Dick) Vetterick President, TRC Energy, Inc.
  • Patrick Whitten Program Director, Getronics

DOI:

https://doi.org/10.13052/dgaej2156-3306.1649

Abstract

Competition from deregulation is driving utilities and consumers
to seek out alternate means to reduce the cost of electricity. The utility
industry is expected to shift generation away from the traditional central
station philosophy to dispersed generation with the formerly wasted
heat to be recovered and used for industrial steam or to heat commercial
buildings. [1] Some experts suggest that the dispersed generation will
take the form of cogeneration by locating thermal electric generators
with heat recovery steam generators alongside the thermal host.
Coincidentally, there are a large number of existing boilers that can
serve as waste heat receivers if properly modified. This could result in
substantial capital savings, further reducing the cost of the dispersed
electrical generation. Repowering cold windbox industrial boilers
complements and reinforces the dispersed generation philosophy.
This article will compare the economic and technical advantages of
repowering existing small industrial boilers with conventional engine/
gas turbine driven generator sets. Operating advantages in steam gen-
eration reliability and flexibility will be presented

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Author Biographies

Richard (Dick) Vetterick, President, TRC Energy, Inc.

Richard (Dick) Vetterick is the president of TRC Energy, Inc., a
consulting firm he formed to serve the utility and industrial boiler operating community. After graduating from Iowa State University he
joined the Babcock & Wilcox Co. and spent more than 40 years in Field
Engineering and Service management, He has extensive experience on
all types of boiler units, from the large once-through Utility designs to
the popular Industrial “Package” boiler designs, both here and abroad.
Included in the midrange are numerous Municipal and Process boilers
covering conventional and specialty fuels, and the HRSG types.
Of particular interest now is the re-powering of the “Package”
boiler, in that nearly all of the 20,000 or so units that fall within this
category were designed with a “cold windbox.” Without an air heater,
these units are readily adaptable to the Combustion Turbine Topping
Cycle. Utilizing the abundance of oxygen in the turbine exhaust as hot
combustion air for supplemental firing to the boiler, the electrical and
thermal loads can be managed separately. In combination with the exist-
ing FD fan, the host site has an opportunity for an upwards leap in
energy efficiency and flexibility without losing the high reliability asso-
ciated with a separately fired boiler.
Any questions can be directed to Mr. Vetterick at 330.864.2549 or
rvetterick@netscape.net.

Patrick Whitten, Program Director, Getronics

Patrick Whitten, P.E., M.E., has 20 years experience in power and
steam generation systems design and operation, project management,
and services. He has authored numerous technical papers and is a
patent holder. Mr. Whitten has a BS mechanical engineering from Vir-
ginia Tech, an MBA, and is a Professional Engineer registered in Ohio.
He is presently program director at Getronics, a leading provider of
information and communications technology solutions and services
worldwide.
Getronics, 25 West Prospect Ave., Suite 401L, Cleveland, OH 44115;
216.622.5977 (o); 216.622.1917 (f); 800.494.2736 (pager); mail
to:patrick.whitten@getronics.com.

References

Casten, T.R., “Whither Electric Generation? A Different View,” Cogeneration

and Competitive Power Journal, Vol. 11, No. 1, Winter 1996, pages 63-78.

Kuehn, S.E., “Advancing gas turbine technology: evolution and revolu-

tion,” Power Engineering, May 1995, pages 25-28.

Williams, P.L., “The Small Turbine Revolution,” Independent Energy, July-

August, 1995, pages 86-89.

STEAM/its generation and use, 40th edition, Babcock & Wilcox.

Walters, A., “Technical Perspective,” presented at the 1st GRI Repowering

Initiation Workshop, Chicago, May 10, 1995.

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Published

2001-10-24

How to Cite

Vetterick, R. (Dick) ., & Whitten, P. . (2001). Do You Have a Packaged Boiler? Modify it to Cogenerate. and Profit. Distributed Generation &Amp; Alternative Energy Journal, 16(4), 66–80. https://doi.org/10.13052/dgaej2156-3306.1649

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