How To Improve Reliability In Cogeneration and Steam Systems

Authors

  • David Jaber esearch Associate Alliance To Save Energy
  • Richard (Dick) Vetterick Consultant TRC Energy (Retired from Babcock & Wilcox)

DOI:

https://doi.org/10.13052/dgaej2156-3306.1625

Abstract

Traditionally, steam and electricity have been produced separately;
steam at industrial plants and electricity by utilities. Cogeneration (or
combined heat and power—CHP) is the concurrent production of elec-
trical power and thermal energy from the same heat source. Cogenera-
tion reduces electric utility bills and environmental emissions while still
providing thermal energy for industrial processes. Many different sys-
tems combining boilers and turbines are possible.
Newer technologies are making cogeneration opportunities avail-
able to smaller-sized thermal plants, and electric utility deregulation
opportunities are causing many CEOs to seriously consider cogenera-
tion in their manufacturing plants.
Whether steam is created through cogeneration or separate genera-
tion, many opportunities exist to improve productivity in the distribu-
tion system, operation, and maintenance. These opportunities are cap-
tured by taking a systems approach to steam system improvement,
which can be facilitated with resources like those offered by the Depart-
ment of Energy’s Best Practices in collaboration with the Alliance to
Save Energy and private companies.

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Author Biographies

David Jaber, esearch Associate Alliance To Save Energy

David Jaber is the research associate for the Industrial Program,
where he helps support the Department of Energy BestPractices Pro-
gram, conducts research on industrial energy use, and spearheads Alli-
ance activity in combined heat and power. His expertise is in resource
management, and environmental and chemical engineering.
He can be reached at (202) 857-0666 or djaber@ase. org

Richard (Dick) Vetterick, Consultant TRC Energy (Retired from Babcock & Wilcox)

Richard (Dick) Vetterick is the president of TRC Energy, Inc., a
consulting firm he formed to serve the utility and industrial boiler op-
erating community. After graduating from Iowa State University he
joined the Babcock & Wilcox Co. and spent more than 40 years in Field
Engineering and Service management. He has extensive experience on
all types of boiler units, from the large once-through Utility designs to
the popular Industrial “Package” boiler designs, both here and abroad.
Included in the midrange are numerous Municipal and Process boilers covering conventional and specialty fuels, and the HRSG types.
Of particular interest now is the re-powering of the “Package”
boiler, in that nearly all of the 20,000 or so units that fall within this
category were designed with a “cold windbox.” Without an air heater,
these units are readily adaptable to the Combustion Turbine Topping
Cycle. Utilizing the abundance of oxygen in the turbine exhaust as hot
combustion air for supplemental firing to the boiler, the electrical and
thermal loads can be managed separately. In combination with the exist-
ing FD fan, the host site has an opportunity for an upwards leap in
energy efficiency and flexibility without losing the high reliability asso-
ciated with a separately fired boiler.
Any questions can be directed to Mr. Vetterick at 330.864.2549 or
rvetterick@netscape. net.

References

Steam: Its Generation and Use, 40th Edition, Babcock & Wilcox, Chap.

: “Thermodynamics of Steam,” 1992, Barberton, OH.

1997 Industrial Cogeneration Report , Chapter 2, Gas Research Insti-

tute, Chicago, IL

Ibid.

“New Look at An Old Idea,” Piper, James, Building Operating Man-

agement, January 1998, Trade Press Publishing Corp., Milwaukee,

WI, pp. 41-43.

“Determining the Future of Industrial Energy Needs in a Deregu-

lated Utility Marketplace,” conference report by Stratton Schaeffer,

Council of Industrial Boiler Owners Conference on Deregulation,

July 17-18, 1997, Baltimore, MD.

“Trigen/Nations Finalizes Contract With Coors,” September 15,

Trigen news release, White Plains, NY.

TNS is a movement that began in Sweden. It is dedicated to help-

ing understand our social and environmental problems and mov-

ing beyond them by redesigning our interactions with our sur-

roundings as businesses, communities, and individuals.

Calculated using industrial experience of the Council of Industrial

Boiler Owners, steam trap manufacturers, controls manufacturers,

and university research.

U.S. Dept. of Energy, Energy Information Administration, 1993.

Emissions of Greenhouse Gases in the United States 1985-1990 . Table B-

. Subtracted 1991 CO 2 total for electricity from CO 2 total for all

of industry and multiplied by steam energy ratio to arrive at steam

CO 2 emissions of 196 million metric tons in 1995.

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Published

2001-03-23

How to Cite

Jaber, D. ., & Vetterick, R. (Dick) . (2001). How To Improve Reliability In Cogeneration and Steam Systems. Distributed Generation &Amp; Alternative Energy Journal, 16(2), 48–72. https://doi.org/10.13052/dgaej2156-3306.1625

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