Protection Against Fault Currents in Photovoltaic Arrays: A Comprehensive Review

Authors

  • Massimo Mitolo Electrical Engineering, Irvine Valley College, California, USA

DOI:

https://doi.org/10.13052/dgaej2156-3306.4041

Keywords:

a.c. fault protection, conductor ampacity, DC back-feed, fault current modeling, multi-string PV, overcurrent protection, photovoltaic arrays, reverse current, string fuse selection, system inspection

Abstract

Fault currents in photovoltaic (PV) arrays present unique challenges for system designers, particularly when multiple strings are connected in parallel. This review consolidates fault-current modeling, international standards, and practical guidelines to establish a comprehensive protection framework for PV installations. In this paper, single-string and multi-string fault scenarios are analyzed, deriving expressions for short-circuit and reverse-current contributions under high-irradiance conditions. Using international standards as reference points, the conditions under which string-level overcurrent protective devices become mandatory is quantified.

Conductor ampacity requirements are shown to inherently satisfy “overload” protections if cable sizing exceeds maximum design current per string; however, in unfused configurations, cable ratings must be verified against the worst-case reverse-current from healthy strings.

The paper also addresses the a.c. – side short-circuit protection, noting inverter contributions and grid-sourced fault currents. Finally, commissioning and inspection procedures are outlined to ensure compliance with labeling and protection mandates. The findings support safer, more cost-effective PV system design and highlight areas for future research in advanced power-electronic topologies and dynamic fault behaviors.

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Author Biography

Massimo Mitolo, Electrical Engineering, Irvine Valley College, California, USA

Massimo Mitolo, a distinguished scholar and scientist, has been bestowed the Knighthood in the Order of Merit of the Italian Republic in acknowledgment of his exceptional contributions to scientific endeavors that have brought great honor to the nation. He is renowned for his remarkable achievements in the field of electrical engineering.

Sir Massimo earned his Ph.D. in Electrical Engineering from the University of Napoli “Federico II” in Italy. His dedication and significant impact on the field have led to his recognition as a Fellow of IEEE “for contributions to the electrical safety of low-voltage systems”. Furthermore, he holds the title of Fellow from the Institution of Engineering and Technology (IET) in London, United Kingdom, and is a member of the IEEE-HKN Honor Society. Additionally, he is a registered Professional Engineer in both the state of California and Italy.

Presently, Dr. Mitolo serves as a Full Professor of Electrical Engineering at Irvine Valley College in California. In addition to his academic responsibilities, he is a consultant specializing in the domains of failure analysis and electrical safety. His research and industrial experience revolve around the analysis and grounding of power systems, as well as electrical safety engineering.

Dr. Mitolo’s expertise is reflected in his publication record, encompassing more than 190 journal papers, as well as the authorship of several influential books. Noteworthy titles authored by him include “Electrical Safety of Low-Voltage Systems” (McGraw-Hill, 2009), “Laboratory Manual for Introduction to Electronics: A Basic Approach” (Pearson, 2013), “Analysis of Grounding and Bonding Systems” (CRC Press, 2020), “Electrical Safety Engineering of Renewable Energy Systems” (IEEE Wiley, 2021), “Smart and Power Grid Systems: Design Challenges and Paradigms” (River Publishers 2022), and “Simulation-based Labs for Circuit analysis.” (River Publishers, 2024), and “Principles and Practices of Electrical Safety Engineering: Ensuring Protection in Electrical Systems,” (River Publishers, 2025).

His scholarly endeavors have garnered significant recognition, such as the inclusion in the World’s Top 2% Most-cited Scientists List since 2020, as compiled by Stanford University.

Within the Industrial and Commercial Power Systems Department of the IEEE Industry Applications Society (IAS), Dr. Mitolo actively engages in various committees and working groups.

Acknowledging his achievements, Dr. Mitolo has been the recipient of numerous prestigious accolades throughout his career. Notably, he has been honored with the IEEE Region 6 Outstanding Engineer Award and has garnered nine Best Paper Awards for his exceptional scholarly contributions. Furthermore, he has received recognitions such as the IEEE Ralph H. Lee I&CPS Department Prize Award, the IEEE I&CPS Department Achievement Award, and the James E. Ballinger Engineer of the Year Award from the Orange County Engineering Council in California.

References

IEC 60364-7-712:2017, “Low voltage electrical installations – Part 7-712: Requirements for special installations or locations – Solar photovoltaic (PV) power supply systems.”

NFPA 70, National Electrical Code, 2023.

IEC 62548-1:2023, “Photovoltaic (PV) arrays – Part 1: Design requirements.”

IEC TS 62257-7:2017, “Recommendations for renewable energy and hybrid systems for rural electrification – Part 7: Generators.”

IEC 61730-2:2023, “Photovoltaic (PV) module safety qualification – Part 2: Requirements for testing.”

IEC 60269-4:2024, “Low-voltage fuses – Part 4: Supplementary requirements for fuse-links for the protection of semiconductor devices.”

IEC 62109-2:2011, “Safety of power converters for use in photovoltaic power systems – Part 2: Particular requirements for inverters.”

De Almeida, L.R., da Costa Lima, R.N., Macedo Junior, J.R.: “Analysis of fault current contributions from small-scale single-phase photovoltaic inverters and their impacts on the protection of electric power distribution systems.” IET Gener. Transm. Distrib. 18, 1343–1359 (2024).

IEC 62446-1:2016, “Photovoltaic (PV) systems – Requirements for testing, documentation and maintenance – Part 1: Grid connected systems – Documentation, commissioning tests and inspection.”

Y. Zhao, J. -F. de Palma, J. Mosesian, R. Lyons and B. Lehman, “Line-Line Fault Analysis and Protection Challenges in Solar Photovoltaic Arrays,” in IEEE Transactions on Industrial Electronics, vol. 60, no. 9, pp. 3784–3795, Sept. 2013.

Dhanup S. Pillai, N. Rajasekar, “A comprehensive review on protection challenges and fault diagnosis in PV systems,” Renewable and Sustainable Energy Reviews, Volume 91, 2018, Pages 18–40.

IEC 60287-1-2:2023, “Electric cables – Calculation of the current rating – Part 1-2: Current rating equations (100 % load factor) and calculations of losses – Sheath eddy current loss factors for two circuits in flat formation.”

M. J. Albers and G. Ball, “Comparative Evaluation of DC Fault-Mitigation Techniques in Large PV Systems,” in IEEE Journal of Photovoltaics, vol. 5, no. 4, pp. 1169–1174, July 2015.

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Published

2025-09-25

How to Cite

Mitolo, M. . (2025). Protection Against Fault Currents in Photovoltaic Arrays: A Comprehensive Review. Distributed Generation &Amp; Alternative Energy Journal, 40(04), 437–654. https://doi.org/10.13052/dgaej2156-3306.4041

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Articles