A New Monitoring System Cuts Costs Two Ways • Optimizes Compressed Air System Efficiency • Same System Identifies, Tracks, and Allocates Peak Demand Costs
Abstract
In 1994, Thomson Consumer Electronics (RCA), an international
manufacturer of electronics equipment, purchased a UtiliTRACK :BJ
Monitoring System for a plant in Indianapolis, Indiana. The system
monitored gas and electric meters, substations, main feeders, and ma-
jor equipment and systems including compressed air. For the com-
pressed air system, monitored data included compressor amps, electri-
cal demand and consumption , pressure and airflow.
The resulting Util,TRACK @reports and graphs showed a signifi-
cant variation in system efficiency depending upon the demand for air
(day of week, time of day, production schedule) and which compressor
or compressors were operating . By working with the boiler plant op-
erators and making minor modifications to the existing compressor
controls, the operating sequence was modified to maintain high sys-
tem efficiency under all operating conditions. Monitored data after the
changes were made showed a 20% reduction in compressed air system
operating costs.