Steam Trap Maintenance As A Profit Center

Authors

  • Jerry L Bouchillon PE, CEM President Steam, Inc.

Abstract

Probably one of the most overlooked profit centers in industrial
management strategy is savings in energy costs. Every $1 in certified energy
savings is often worth over $10 in increased sales . The author has found
from actual practice that there is big corporate profit in a shrewd, diligent
steam trap management program. He describes a way to restructure corpo-
rate handling of trap maintenance to tum it into a source of revenue.
Cited is a case history of building an intensive trap maintenance
program at a large, 4000 trap chemical plant. The previously "good"
maintenance program which was losing $565,000 per year in steam was
turned into a $485,000 per year cost savings. This article will also give the
steps that can in as few as 3 months generate over $125,000 annually in tax-
free cash per 1000 traps with an investment payback of 18 months or less.
The author is a businessman and energy management consultant who has
no connection whatever with steam trap sales or promotion

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Author Biography

Jerry L Bouchillon, PE, CEM President Steam, Inc.

Jerry Bouchillon, P.E.,C.E.M., is the President of a Steam, Incorporated, located in Kingsport, Tennessee. He worked in the chemical industry for 28 years in various positions including being the Engineering Specialist for process piping, pumps, pressure vessels, lighting, heat exchangers, mixing, corrosion, and energy conservation, and last served as Energy Manager at Holston Defense Corporation. He has written several books including Steam Trap User's Guide and has a US patent with one pending. His educational background includes a BSMEfrom the University of Tennessee and graduate work at the University of Alabama.

References

"Managing the Steam Trap Population," Yarway Corporation, Blue

Bell, Pennsylvania, 1988.

"At Robbins AF Base, Maintenance is Critical To Energy Efficiency,"

R.F. Szydlowski and J.5. Schliesing, Strategic Planningfor Energy and

the Environment, 1996, pp. 36-56.

Turner, Wayne C; et al, Energy Management Handbook, New York, John

Wiley & Sons, 1982, pp. 83102.

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Published

2023-09-30

How to Cite

Bouchillon, J. L. . (2023). Steam Trap Maintenance As A Profit Center. Strategic Planning for Energy and the Environment, 16(3), 27–38. Retrieved from https://journals.riverpublishers.com/index.php/SPEE/article/view/20737

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Articles