Numerical Simulation of Melt-wave in Electromagnetic Launcher
DOI:
https://doi.org/10.13052/2024.ACES.J.400807Keywords:
Electromagnetic launcher, erosion depth, melt-wave, transition, velocity skinning effectAbstract
To accurately characterize the erosion phenomenon of the armature in electromagnetic railgun launches, a two-dimensional magneto-thermal-mechanical coupling model for melt-wave was developed. For the first time, a fully implicit finite volume method was employed for equation discretization, and an alternating direction implicit method was used for coupling calculations to obtain both steady-state and transient erosion characteristics of the armature. The results demonstrate that the velocity skin effect concentrates significant current at the armature tail, driving the propagation of the melt-wave. The erosion rate remains constant initially but increases significantly when variations in electrical conductivity are considered. After applying an external current, the erosion distance increases sharply with current amplitude before leveling off, and changes in the duration of current amplitude also significantly influence the erosion distance. This study provides a clear understanding of the armature’s erosion behavior, offering a solid theoretical foundation for further research on armature transition phenomenon.
Downloads
References
J. Lydia, R. Karpagam, and R. Murugan, “A novel technique for dynamic analysis of an electromagnetic rail launcher using FEM coupled with Simplorer,” Applied Computational Electromagnetics Society (ACES) Journal, vol. 37, pp. 229-237, 2022.
J. Zhang, J. Lu, S. Tan, B. Li, and Y. Zhang, “Research status of surface damage in rails for electromagnetic launchers,” Acta Armamentarii, vol. 44, pp. 1908-1919, 2023.
X. Wan, J. Lu, D. Liang, and J. Lou, “Thermal analysis in electromagnetic rail launcher taking friction heat into account under active cooling condition,” IEEE Access, vol. 8, pp. 84720-84740, 2020.
B. Gu and C. Yang, “A review of the computational investigation of three-dimensional transient magneto-thermal coupling characteristics of electromagnetic railgun armature and rail in high-speed sliding electrical contact,” J. Phys.: Conf. Ser., vol. 2478, no. 8, p. 082016, June 2023.
S. Ren, G. Feng, and S. Liu, “Study on wear of electromagnetic railgun,” IEEE Access, vol. 10, pp. 100955-100963, 2022.
S. Ma, S. Lu, H. Ma, H. Wang, A. Nong, D. Ma, C. Yan, and C. Liu, “Investigation on the spatial-temporal distribution of electromagnetic gun rail temperature in single and continuous launch modes,” IEEE Trans. Plasma Sci, vol. 50, pp. 2270-2278, July 2022.
L. Chen, X. Xu, Z. Wang, J. Xu, P. You, and X. Lan, “Melting distribution of armature in electromagnetic rail launcher,” IEEE Trans. Plasma Sci, vol. 51, pp. 234-242, Jan. 2023.
P. B. Parks, “Current melt-wave model for transitioning solid armature,” Journal of Applied Physics, vol. 67, no. 7, pp. 3511-3516, Apr. 1990.
F. Stefani, R. Merrill, and T. Watt, “Finite element analysis of melt wave ablation in electromagnetic rail launcher armatures,” IEEE Trans. Magn., vol. 41, no. 1, pp. 437-441, Jan. 2005.
F. Gong. “Study of erosion mechanism at the armature-rail contact interface in railgun,” Thesis, Nanjing University of Science and Technology, Nanjing, Jiangsu, China, 2014.
B. Tang, Y. Xu, Q. Lin, and B. Li, “Synergy of melt-wave and electromagnetic force on the transition mechanism in electromagnetic launch”, IEEE Trans. Plasma Sci, vol. 45, pp. 1361-1367, July 2017.
S. Tan, J. Lu, X. Zhang, X. Guan, and X. Long, “Two-dimensional numerical simulation of melt-wave erosion in solid armatures,” J. Xi’an Jiaotong Uni., vol. 50, no. 3, pp. 106-111, Mar. 2016.
J. Sun, J. Cheng, Q. Wang, L. Xiong, Y. Cong, and Y. Wang, “Numerical simulation of melt-wave erosion in 2-D solid armature,” IEEE Trans. Plasma Sci., vol. 50, no. 4, pp. 1032-1039, Apr.2022.
J. Cen and Q. Zou, “Deep finite volume method for partial differential equations,” Journal of Computational Physics, vol. 517, p. 113307, July2024.
B. Li, J. Lu, S. Tan, Y. Jiang, and Y. Zhang, “Application of finite volume method in analyzing sliding electrical contact problem,” Journal of Naval Univ. of Engineering, vol. 31, no. 6, pp. 23-28, Dec.2019.
Y. Yang, Q. Yin, C. Li, H. Li, and H. Zhang, “Simulation and experimental verification of magnetic field diffusion at the launch load during electromagnetic launch,” Sensors, vol. 23, no. 18, p. 8007, 2023.
K. T. Hsieh and B. K. Kim, “International railgun modelling effort,” IEEE Trans. Magn., vol. 33, no. 1, pp. 245-248, Jan. 1997.
J. P. Barber and Y. A. Dreizin, “Model of contact transitioning with ‘realistic’ armature-rail interface,” IEEE Trans. Magn., vol. 31, no. 1, pp. 96-100, Jan. 1995.
T. Watt and F. Stefani, “The effect of current and speed on perimeter erosion in recovered armatures,” IEEE Trans. Magn., vol. 41, no. 1, pp. 448-452, Jan. 2005.
J. D. Powell and B. K. Kim, “Observation and simulation of solid armature railgun performance,” IEEE Trans. Magn., vol. 24, no. 1, pp. 84-89, Jan. 1999.
A. Guo, X. Du, X. Wang, and S. Liu, “Calculation of armature melting wear rate based on contact surface heat distribution,” IEEE Trans. Plasma Sci., vol. 51, no. 7, pp. 2981-2990, July 2024.
C.-C. Wu, D. Völker, S. Weisbrich, and F. Neitzel, “The finite volume method in the context of the finite element method,” Materials Today: Proceedings, vol. 62, pp. 2679-2683, 2022.
G. Liao, W. Wang, B. Wang, Q. Chen, and X. Liu, “Transient mixed-lubrication and contact behavior analysis of metal liquid film under magneto-thermal effect,” International Journal of Mechanical Sciences, vol. 271, p. 109142, June 2024.
J. Yao, L. Chen, S. Xia, J. He, and C. Li, “The effect of current and speed on melt erosion at rail-armature contact in railgun,” IEEE Trans. Plasma Sci., vol. 47, no. 5, pp. 2302-2308, May 2019.
G. Fei and W. Chunsheng, “Two-dimensional numerical simulation of melt-wave erosion in solid armatures,” J. Nanjing Univ. Sci. Technol., vol. 36, no. 3, pp. 487-491, 2012.


