Multi-Objective Optimization of a Rectangular Structured Linear, Actuator Based on Taguchi Method

作者

  • Muhammad Jawad School of Electrical Engineering, Southeast University, Nanjing, Jiangsu 210096, China
  • Haitao Yu School of Electrical Engineering, Southeast University, Nanjing, Jiangsu 210096, China
  • Fariba Farrokh Faculty of Electrical Engineering, Shahid Beheshti University Tehran, Iran https://orcid.org/0000-0003-2954-5242
  • Zahoor Ahmad Department of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, Tallinn 19086, Estonia

##plugins.pubIds.doi.readerDisplayName##:

https://doi.org/10.13052/2026.ACES.J.410101

关键词:

Cogging force reduction, sinusoidal magnet arrangement, Taguchi method of optimization

摘要

This paper introduces an innovative rectangular structured Linear Oscillating Machine (LOM) featuring an innovative arrangement of permanent magnets (PMs) which are positioned on the mover. A sinusoidal magnet arrangement (SMA) is chosen to minimize PM materials while ensuring the performance parameter, in terms of electromagnetic force, remains unaffected. The focus of the design is to reduce the cogging force and enhance the electromagnetic force to the PM mass ratio. The optimization is accomplished by utilizing design-of-experiment (DOE) Taguchi method optimization for a linear actuator, along with the finite element method (FEM). A multi-objective optimization approach is employed to refine the parameters of the linear actuator, focusing on the maximum force, the force-to-PM-weight ratio, and minimizing cogging force. By identifying the most effective parameters, an appropriate case with high sensitivity and accuracy is selected. The output parameters, like electromagnetic force and stroke of the proposed optimization approach, score very well, while the design is simply structured due to the utilization of a rectangular structured core part. The proposed design significantly reduces the cogging force to an exceptionally low level, enhancing performance and reliability.

##plugins.generic.usageStats.downloads##

##plugins.generic.usageStats.noStats##

##submission.authorBiographies##

##submission.authorWithAffiliation##

Muhammad Jawad was born in Pakistan in 1993. He received his Bachelor of Science degree in Electrical Engineering from UST Bannu in Khyber Pakhtunkhwa, Pakistan, in 2016. He subsequently pursued advanced studies at Southeast University in Nanjing, China, where he completed his master’s degree in Electrical Engineering. Currently, he is engaged in doctoral research in Electrical Engineering at Southeast University. His research interests focus on the design of linear actuators.

##submission.authorWithAffiliation##

Haitao Yu, Ph.D., professor, doctoral supervisor, and director of China Energy Society. He received his Ph.D. from Huazhong University of Science and Technology (HUST), China, in 1995. In 1997, he served as an associate professor in the School of Electric Engineering, and 1998–2003 he took part in academic exchange visits to Duke University and Canada. He served as editor of special issue “Ocean Power Generation” in Advances in Mechanical Engineering (SCI) and is a reviewer of various IEEE journals.

 

##submission.authorWithAffiliation##

Fariba Farrokh (Student Senior Member, IEEE) received B.Sc. and M.Sc. degrees in electrical engineering in 2012 and 2014, respectively, and Ph.D. degree in electrical power engineering from Shahrood University of Technology, Shahrood, Iran, in 2024. She is currently with the Faculty of Electrical Engineering at Shahid Beheshti University, Tehran. Her research interests include electrical machine design and optimization, analytical and multi-physics modeling, demagnetization analysis, and development of high-performance permanent magnet machines for electric vehicles, renewable energy systems, and aerospace applications. Farrokh is a Student Senior Member of the IEEE, and has received several research awards, including Best Paper Presentation Award at ICEMD 2024 and Global Research Award 2025.

##submission.authorWithAffiliation##

Zahoor Ahmad (Student Member, IEEE) was born in Khyber Pakhtunkhwa, Pakistan, in 1993. He received a B.S. degree in Electrical Engineering from the University of Science and Technology, Bannu, Khyber Pakhtunkhwa, in 2016 and an M.S. degree in Electrical Engineering from COMSATS University Islamabad at Abbottabad, Pakistan, in 2020. During his M.S. degree program, he worked on the Design and Analysis of Moving Magnet Linear Oscillating Actuators. Currently, he is pursuing a Ph.D. at Tallinn University of Technology, Department of Electrical Power Engineering and Mechatronics. His research interests include Advanced Design Methodology for Additively Manufactured Electrical Machines.

参考

A. Hassan, A. Bijanzad, and I. Lazoglu, “Dynamic analysis of a novel moving magnet linear actuator,” IEEE Transactions on Industrial Electronics, vol. 64, no. 5, 2017.

M. Jawad, H. Yu, Z. Ahmad, B. Ullah, and B. Alghamdi, “Design optimization and resonance analysis of rectangular structured moving magnet linear actuator,” IEEE Access, vol. 11, 2023.

S. Khalid, F. Khan, B. Ullah, Z. Ahmad, and S. Akbar, “Review of moving magnet linear oscillating actuators for linear compressor application,” 2023.

Z. Ahmad, B. Ullah, F. Khan, S. Ullah, and I. Sami, “Electromagnetic performance investigation of rectangular-structured linear actuator with end ferromagnetic poles,” Energies (Basel), vol. 16, no. 15, 2023.

H. Zhang, Z. Xu, L. Jin, J. Leng, H. Yu, Z. Shen, B. Ye, and S, Fang, “Electromagnetic calculation of tubular permanent magnet linear oscillation actuator considering corrected air gap permeance,” IEEE Trans Magn, vol. 59, no. 5, 2023.

H. Zhang, “Detent force reduction design for the C-core single-phase permanent magnet linear oscillation actuator,” in IEEE Transactions on Industry Applications, 2023.

Z. Ahmad, A. Kallaste, T. Vaimann, and M. U. Sardar, “Design and resonance analysis of tubular structured dual stator linear oscillating actuator,” in 2024 International Conference on Electrical Machines, ICEM 2024, Institute of Electrical and Electronics Engineers Inc., 2024.

S. Khalid, F. Khan, B. Ullah, Z. Ahmad, A. H. Milyani, and S. Alghamdi, “Electromagnetic and experimental analyses of a low-cost miniature tubular moving magnet linear oscillating actuator for miniature compressor applications,” IET Electr Power Appl, vol. 17, no. 1, 2023.

M. Jawad, Y. Haitao, Z. Ahmad, and Y. Liu, “Design and analysis of a novel linear oscillating actuator with dual stator rectangular geometry,” Appl Comput Electromagn Soc J, vol. 36, no. 10, 2021.

H. Zhang, “Electromagnetic design of single-phase permanent magnet linear oscillation actuator considering detent force minimum,” IEEE Trans Magn, vol. 58, no. 8, 2022.

D. J. Lee, K. S. Woo, N. C. Park, and Y. P. Park, “Design and optimization of a linear actuator for subminiature optical storage devices,” IEEE Trans Magn, vol. 41, no. 2, 2005.

D. Echeverría, D. Lahaye, L. Encica, E. A. Lomonova, P. W. Hemker, and A. J. A. Vandenput, “Manifold-mapping optimization applied to linear actuator design,” IEEE Trans Magn, vol. 42, no. 4, 2006.

J. Lee, E. M. Dede, D. Banerjee, and H. Iizuka, “Magnetic force enhancement in a linear actuator by air-gap magnetic field distribution optimization and design,” Finite Elements in Analysis and Design, vol. 58, 2012.

Z. Xing, X. Wang, W. Zhao, X. Li, L. Xiong, and X. Zhang, “Optimization design of interior permanent magnet synchronous motor with u-shaped rotor for low-level torque ripple and electromagnetic vibration,” IEEE Transactions on Transportation Electrification, vol. 10, no. 1, 2024.

Z. Shi, X. Sun, Y. Cai, and Z. Yang, “Robust design optimization of a five-phase PM hub motor for fault-tolerant operation based on taguchi method,” IEEE Transactions on Energy Conversion, vol. 35, no. 4, 2020.

J. He, G. Li, R. Zhou, and Q. Wang, “Optimization of permanent-magnet spherical motor based on Taguchi method,” IEEE Trans Magn, vol. 56, no. 2, 2020

E. Yucel, M. Mutluer, and M. Çunkaş, “Analysis and design of a permanent magnet linear synchronous motor based on inductance calculation,” Archives of Electrical Engineering, vol. 74, no. 4, pp. 773–794, 2025.

F. Farrokh, A. Ghaheri, and E. Afjei, “A comprehensive DOE-optimization method of coaxial magnetic coupling for aircraft applications,” 2024 4th International Conference on Electrical Machines and Drives (ICEMD), Tehran, Iran, Islamic Republic of, pp. 1–6, 2024.

M. Farahzadi, S. Ali, S. Mirnikjoo, K. Abbaszadeh, F. Marignetti, and M. Salehi, “Design and experimental validation of a new outer rotor double PM excited flux switching generator for direct drive wind turbines,” in IEEE Access, vol. 12, pp. 62256–62267, 2024.

##submission.downloads##

已出版

2026-01-30

栏目

General Submission

##category.category##