Simplified and advanced simulation methods for prediction of fabric draping

Authors

  • Anthony K. Pickett Cranfield University Advanced Materials Department, SIMS Bedfordshire MK43 0AL, England
  • Gavin Creech Cranfield University Advanced Materials Department, SIMS Bedfordshire MK43 0AL, England
  • Patrick de Luca ESI Group 99, rue des Solets, Silic 112, F-94513 Rungis cedex

Keywords:

draping analysis, composites forming, fabric mechanisms, woven fabrics, non crimp fabrics

Abstract

Three principle methods are available for fabric draping analysis; namely, simplified “mapping” and Finite Element methods applied at the macro- and meso- levels. The mapping method was first introduced in the 1950’s and due to its simplicity is still the preferred technique for industrial work. During the past decade Finite Element methods have evolved that offer significant improvements in terms of accuracy and range of application. This method can allow definition of the forming system, friction and permit material laws valid for a wide range of fabric types. Two levels of fabric modelling are possible; first, macro-models which approximate the fabric as a homogeneous continuum and, second, more complex meso- models that accurately represent fabric architecture and thereby the complex deformation mechanisms. This paper gives an overview of these techniques, their limitations and the state-of-the-art.

Downloads

Download data is not yet available.

References

ABAQUS, ABAQUS Europe BV, Gaetano Martinolaan 95, 6201 BP Maastricht, Netherlands.

ASTM D1388-96E1, Standard Test for Stiffness of Fabrics.

Bergsma O.K., “Computer Simulation of 3D Forming Processes of Fabric Reinforced

Plastics”, Proceedings of the 9th International Conference on Composite Materials,

Madrid, Spain, 1993, pp. 560-567.

BE-5092., Brite-Euram Project, Industrial Press Forming of Continuous Fibre Reinforced

Thermoplastic Sheets and the Development of Numerical Simulation Tools, 1992-1996.

Boisse P., Borr M., Buet K., Cherouat A., “Finite Element Simulations of Textile Composite

Forming Including the Biaxial Fabric Behaviour”, Composites: Part B, Vol. 28B, 1997,

pp. 453-464.

CATIA CPD Draping Module, Composites Part Design, Producibility Analysis Module,

Dassault Systèmes, 9 Quai Marcel Dassault, 92150 Suresnes, France.

Cook R.D., Malkus D.S., Plesha M.E., Concepts and Applications of Finite Element Analysis,

, Wiley Publishing.

Creech G., Pickett A.K., Greve L., “Finite Element Modelling of Non Crimp Fabrics for

Draping Simulation”, The 6th International ESAFORM Conference on Material Forming,

Salerno, Italy, 2003, pp. 863-866.

de Luca P., Pickett A.K., Morisot O., “Coupled Pre-Forming/Injection Simulation of Liquid

Composite Moulding Processes”, SAMPE, Long Beach, USA, 2002, pp. 1307-1316.

FiberSIM, VISTAGY Inc., 486 Totten Pond Road, Waltham, MA 02451-1917, USA.

Harrison P., Clifford M.J., Long A.C., “Shear Characterisation of Viscous Woven Textile

Composites: a Comparison Between Picture Frame and Bias Extension Experiments”,

Composite Science and Technology, Vol. 64, 2004, pp. 1453-1465.

Long A.C., “An Iterative Draping Simulation Based on Fabric Mechanics”, 4th International

ESAFORM Conference on Material Forming, Liege, France, 2001, pp. 99-102.

Long A.C., Rudd C.D., “Simulation of Reinforcement Deformation During the Production of

Preforms for Liquid Moulding Processes”, Proceedings of the Institution of Mechanical

Engineers, Part B: Journal of Engineering Manufacture, Vol. 208, 1994, pp. 269-278.

Mack C., Taylor H.M., “The Fitting of Woven Cloth to Surfaces”, Journal of the Textile

Institute, Vol. 47, No. 8, 1956, pp. 477-488.

MSC Laminate Modeller, MSC. Software Corporation, 2 MacArthur Place, Santa Ana, CA

, USA.

Ó Brádaigh C.M., McGuinness G.B., Pipes R.B., “Numerical Analysis of Stresses and

Deformations in Composite Materials Sheet Forming: Central Indentation of a Circular

Sheet”, Composites Manufacturing, Vol. 4, No. 2, 1993, pp. 67-83.

PAM-CRASH Solver Notes Manual, ESI Group, 99 Rue des Solets, Silic 112, 94513 Rungiscedex,

France.

PAM-FORM, ESI Group, 99 Rue des Solets, Silic 112, 94513 Rungis-Cedex, France.

Peng X.Q., Cao J., Chen J., Xue P., Lussier D.S., Liu L., “Experimental and Numerical

Analysis on Normalization of Picture Frame Tests for Composite Materials”, Composite

Science and Technology, Vol. 64, 2004, pp. 11-21.

Pickett A.K., Cunningham J.E., deLuca P., Johnson A.F., Lefebure P., Mallon P., Sunderland

P., Ó Brádaigh C.M., Vodermeyer A., Werner W., “Numerical Techniques for the Pre-

Heating and Forming Simulation of Continuous Fibre Reinforced Thermoplastics”,

SAMPE, Basel, Switzerland, 1996.

QUIK-FORM, ESI Group, 99 Rue des Solets, Silic 112, 94513 Rungis-Cedex, France.

Rudd C.D., Long A.C., Kendall K.N., Mangin C.G.E., “Liquid Moulding Technologies”,

, Woodhead Publishing.

ten Thije R.H.W., Loendersloot R., Akkerman R., “Material Characterisation for Finite

Element Simulations of Draping with Non-Crimp Fabrics”, The 6th International

ESAFORM Conference on Material Forming, Salerno, Italy, 2003, pp. 859-862.

TECABS: “Technologies for carbon fibre modular automotive Body Structures”, Framework

V project G6RD-CT2001-00636, http://www.tecabs.org, 1998-2002.

Trochu F., Hammami A., Benoit Y., “Prediction of Fibre Orientation and Net Shape

Definition of Complex Composite Parts”, Composites: Part A, Vol. 27A, 1996, pp. 319-

Van West P.B., Pipes R.B. and Keefe M.J., “A Simulation of the Draping of Bidirectional

Fabrics Over Arbitrary Surfaces”, Journal of the Textile Institute, Vol. 81, No. 4, 1990,

pp. 448-460.

Wiggers J., Long A., Harrison P., Rudd C., “The Effects of Stitch Architecture on the Shear

Compliance of Non-Crimp Fabrics”, The 6th International ESAFORM Conference on

Material Forming, Salerno, Italy, 2003, pp. 851-854.

Downloads

Published

2005-06-20

How to Cite

Pickett, A. K. ., Creech, G. ., & de Luca, P. . (2005). Simplified and advanced simulation methods for prediction of fabric draping. European Journal of Computational Mechanics, 14(6-7), 677–691. Retrieved from https://journals.riverpublishers.com/index.php/EJCM/article/view/2177

Issue

Section

Original Article