Comparative Study of High-speed Permanent Magnet Synchronous Motors with In-line Slot Conductors and Equidirectional Toroidal Windings
DOI:
https://doi.org/10.13052/2024.ACES.J.390610Keywords:
Equidirectional toroidal winding, high fill factor, high-speed permanent magnet synchronous motor, in-line slot conductor, power densityAbstract
The high-speed permanent magnet synchronous motor (HSPMSM) plays an important role in a wide range of engineering fields due to its high power density, high efficiency, and light weight. In this paper, a HSPMSM equipped with in-line slot conductors(I-LSC) is proposed and compared with one equipped with equidirectional toroidal winding (ETW). Firstly, the differences between them are revealed, including topology, back-electromotive force (EMF), slot fill factor, copper loss, and torque. Secondly, two-dimensional finite element method (2D-FEM) tools are used to obtain more precise performance such as air-gap field, back-EMF, torque characteristics, efficiency maps, and the unbalanced magnetic force (UMF). Considering the end-windings of copper loss of ETW and the end ring copper loss of I-LSC, the losses and efficiency of two motors are simulated by three-dimensional finite element method (3D-FEM). Finally, the simulation results validate the feasibility of the newly proposed winding and indicate that in-line slot conductors have superiority in power density due to the high slot fill factor.
Downloads
References
C.-W. Lin, J. F. Tu, and J. Kamman, “An integrated thermo-mechanical-dynamic model to characterize motorized machine tool spindles during very high speed rotation,” International Journal of Machine Tools and Manufacture, vol. 43, no. 10, pp. 1035-1050, 2003.
D. J. Tao, K. L. Zhou, F. Lv, Q. P. Dou, J. X. Wu, Y. T. Sun, and J. B. Zou, “Magnetic field characteristics and stator core losses of high-speed permanent magnet synchronous motors,” Energies, vol. 13, no. 3, Feb. 2020.
D. Gerada, A. Mebarki, N. L. Brown, C. Gerada, A. Cavagnino, and A. Boglietti, “High-speed electrical machines: Technologies, trends, and developments,” IEEE Transactions on Industrial Electronics, vol. 61, no. 6, pp. 2946-2959, June 2014.
G. Buticchi, D. Gerada, L. Alberti, M. Galea, P. Wheeler, S. Bozhko, S. Peresada, H. Zhang, C. M. Zhang, and C. Gerada, “Challenges of the optimization of a high-speed induction machine for naval applications,” Energies, vol. 12, no. 12, June 2019.
N. Bianchi, S. Bolognani, and F. Luise, “Potentials and limits of high-speed PM motors,” IEEE Transactions on Industry Applications, vol. 40, no. 6, pp. 1570-1578, Nov.-Dec. 2004.
A. Toba and T. A. Lipo, “Generic torque-maximizing design methodology of surface permanent-magnet vernier machine,” IEEE Transactions on Industry Applications, vol. 36, no. 6, pp. 1539-1546, Nov.-Dec. 2000.
G. Liu, Y. Wang, X. Xu, W. Ming, and X. Zhang, “The optimal design of real time control precision of planar motor,” The Applied Computational Electromagnetics Society Journal (ACES), vol. 32, no. 10, pp. 948-954, Oct. 2017.
M. Kimiabeigi, R. Long, J. D. Widmer, and Y. Gao, “Comparative assessment of single piece and fir-tree-based spoke type rotor designs for low-cost electric vehicle application,” IEEE Transactions on Energy Conversion, vol. 32, no. 2, pp. 486-494, June 2017.
L. Xu, G. Liu, W. Zhao, J. Ji, H. Zhou, W. Zhao, and T. Jiang, “Quantitative comparison of integral and fractional slot permanent magnet vernier motors,” IEEE Transactions on Energy Conversion, vol. 30, no. 4, pp. 1483-1495, 2015.
T. R. He, Z. Q. Zhu, F. Xu, H. Bin, D. Wu, L. M. Gong, and J. T. Chen, “Comparative study of 6-slot/2-pole high-speed permanent magnet motors with different winding configurations,” IEEE Transactions on Industry Applications, vol. 57, no. 6, pp. 5864-5875, 2021.
S. Balasubramanian, N. Langmaack, and M. Henke, “Evaluation and loss estimation of a high-speed permanent magnet synchronous machine with hairpin windings for high-volume fuel cell applications,” Elektrotechnik und Informationstechnik, vol. 138, no. 6, pp. 415-423, Oct. 2021.
T. He, Z. Q. Zhu, F. Xu, Y. Wang, H. Bin, and L. Gong, “Electromagnetic performance analysis of 6-slot/2-pole high-speed permanent magnet motors with coil-pitch of two slot-pitches,” IEEE Transactions on Energy Conversion, vol. 37, no. 2, pp. 1335-1345, June 2022.
M. Merdzan, J. J. H. Paulides, and E. A. Lomonova, “Comparative analysis of rotor losses in high-speed permanent magnet machines with different winding configurations considering the influence of the inverter PWM,” in 2015 Tenth International Conference on Ecological Vehicles and Renewable Energies (EVER), 2015.
Z. Q. Zhu, Z. Y. Zhao, Y. W. Liu, F. R. Liang, D. W. Huang, and H. L. Liu, “Effect of end-winding on electromagnetic performance of fractional slot and Vernier PM machines with different slot/pole number combinations and winding configurations,” IEEE Access, vol. 10, pp. 49934-49955, 2022.
Y. Xu, Z. Xu, H. Wang, and W. Liu, “Research on magnetic-fluid-thermal-stress multi-field bidirectional coupling of high speed permanent magnet synchronous motors,” Case Studies in Thermal Engineering, vol. 54, Feb. 2024.
G. Chen, J. Si, R. Nie, J. Liang, and Y. Hu, “Analysis of armature magnetic field of slotless permanent magnet machine with arbitrary-phase equidirectional toroidal winding,” Energy Reports, vol. 9, pp. 350-358, Apr. 2023.
J. H. Park and S. G. Min, “Power-constrained design optimization of PM machines for low-power low-voltage and high-torque applications,” IEEE Transactions on Transportation Electrification, pp. 1-1, 2023.
X. Liang, M. Wang, P. Zheng, J. Gao, and W. Li, “Research and analysis of toroidal and conventional windings in permanent magnet synchronous machine,” in IEEE International Magnetic Conference, pp. 1-2, 2023.
J. Si, T. Zhang, R. Nie, C. Gan, and Y. Hu, “Comparative study of dual-rotor slotless axial-flux permanent magnet machines with equidirectional toroidal and conventional concentrated windings,” IEEE Transactions on Industrial Electronics, vol. 70, no. 2, pp. 1216-1228, Feb. 2023.
Y. Wei, J. Si, Y. Han, Y. Li, and C. Gan, “Comparative analysis between slotless axial flux permanent magnet motor with equidirectional toroidal winding and integral-slot winding,” IEEJ Transactions on Electrical and Electronic Engineering, vol. 17, no. 12, pp. 1790-1797, Dec. 2022.
X. Chai, J. Si, Y. Hu, Y. Li, and D. Wang, “Characteristics analysis of double-sided permanent magnet linear synchronous motor with three-phase toroidal windings,” The Applied Computational Electromagnetics Society (ACES) Journal, vol. 36, no. 8, pp. 1099-1107, Aug. 2021.
Y. Wang, W. Zhang, R. Nie, J. Si, W. Cao, and Y. Li, “Analysis of a sinusoidal rotor segments axial flux interior permanent magnet synchronous motor with 120-degree phase belt toroidal windings,” The Applied Computational Electromagnetics Society (ACES) Journal, vol. 37, no. 4, pp. 507-515, Apr. 2022.
C. Gao, M. Gao, J. Si, Y. Hu, and C. Gan, “A novel direct-drive permanent magnet synchronous motor with toroidal windings,” Energies, vol. 12, no. 3, Art. 432, Feb. 2019.
J. K. Si, T. X. Zhang, Y. H. Hu, C. Gan, and Y. S. Li, “An axial-flux dual-rotor slotless permanent magnet motor with novel equidirectional toroidal winding,” IEEE Transactions on Energy Conversion, vol. 37, no. 3, pp. 1752-1763, Sep. 2022.
F. Xu, T. R. He, Z. Q. Zhu, Y. Wang, S. Cai, H. Bin, D. Wu, L. M. Gong, and J. T. Chen, “Influence of slot number on electromagnetic performance of 2-pole high-speed permanent magnet motors with toroidal windings,” IEEE Transactions on Industry Applications, vol. 57, no. 6, pp. 6023-6033, Nov. 2021.
L. J. Wu, Z. Q. Zhu, D. Staton, M. Popescu, and D. Hawkins, “Analytical model of eddy current loss in windings of permanent-magnet machines accounting for load,” IEEE Transactions on Magnetics, vol. 48, no. 7, pp. 2138-2151, July 2012.
F. Xu, T. R. He, Z. Q. Zhu, Y. Wang, S. Cai, H. Bin, D. Wu, L. M. Gong and J. T. Chen, “Influence of slot number on electromagnetic performance of 2-pole high-speed permanent magnet motors with toroidal windings,” Fifteenth International Conference on Ecological Vehicles and Renewable Energies (EVER), pp. 7, 2020.
J. T. Chen and Z. Q. Zhu, “Comparison of all- and alternate-poles-wound flux-switching PM machines having different stator and rotor pole numbers,” IEEE Transactions on Industry Applications, vol. 46, no. 4, pp. 1406-1415, July-Aug. 2010.


