FE Analysis on Temperature, Electromagnetic Force and Load Capacities of Imperfect Assembled GIB Plug-in Connectors
Keywords:
Electromagnetic force, finite element method, GIB, plug-in connector, short circuit currentAbstract
For purpose of providing effective method of optimal design and failure prediction of plug-in power connector with imperfect assembly conditions, this paper evaluate distributions of operation current, temperature rise and electromagnetic forces of gas insulated bus (GIB) plug-in connector by mechanical-electromagneticthermal multi-physics coupled finite element (FE) method. The FE procedure took current constriction effects among contact spots into account by imperfect contact bridge model. Effectiveness of numerical model was verified by physical experiments. Mechanical, electromagnetic and thermal behaviors of plug-in connector under various assembly conditions (preloading force, conductor insert depth and docking angle) were analyzed. Results show that due to the deviations of contact forces, operation currents and temperature rises among contact spots are not uniform. Influenced by overheating and electromagnetic force on several terrible contact spots with larger currents flow through, load capacity of plug-in connector could be reduced to 82%, 46% and 15% of design values with insufficient preloading contact force, insufficient conductor insert depth and docking angles deviation.
Downloads
References
K. Mark, W. Christian, and G. Alfred, “The latest GIS and GIL developments for high voltage applications,” Proc. ICHVE, pp. 56-59, 2008.
M. Runde, “Failure frequencies for high-voltage circuit breakers, disconnectors, earthing switches, instrument transformers, and gas-insulated switchgear,” IEEE Trans. Power Delivery, vol. 28, no. 1, pp. 529-530, 2013.
Y. Mukaiyama, I. Takagi, K. Izumi, T. Sekiguchi, et al., “Investigation on abnormal phenomena of contacts using disconnecting switch and detachable bus in 300 kV GIS,” IEEE Trans. Power Delivery, vol. 5, no. 1, pp. 189-195, 1990.
A. E. Emanuel, H. C. Doepken, and P. C. Bolin, “Design and test of a sliding plug-in conductor connector for compressed gas-insulated cables,” IEEE Trans. Power Apparatus and Systems, vol. 95, no. 2, pp. 570-579, 1976.
M. P. Filippakou, C. G. Karagiannopoulos, D. P. Agoris, and P. D. Bourkas, “Electrical contact overheating under short-circuit currents,” Electric Power Systems Research, vol. 57, no. 2, pp. 141-147, 2001.
L. Koller, B. Novák, and G. Tevan, “Heating effects of short-circuit current impulses on contacts and conductors,” IEEE Trans. Power Delivery, vol. 23, no. 1, pp. 221-227, 2008.
B.-K. Kim, K.-T. Hsieh, and F.-X. Bostick, “A three-dimensional finite element model for thermal effect of imperfect electric contacts,” IEEE Trans. Magnetics, vol. 35, no. 1, pp. 170-174, 2009.
O. Bottaushort, “Numerical analysis of heating transient of electric contacts under short-circuit conditions,” IEEE Trans. Comp. Hybrids Manufact. Technol., vol. 16, no. 5, pp. 563-570, 1993.
T. Ota, S. Suzuki, and K. Hirata, “Dynamic analysis method of repulsion forces on currentcarrying contact using 3-D FEM,” IEEE Trans. Magnetics., vol. 47, no. 5, pp. 942-945, 2011.
S. Ito, Y. Takato, Y. Kawase, and T. Ota, “Numerical analysis of electromagnetic forces in low voltage ac circuit breakers using 3-D finite element method taking into account eddy currents,” IEEE Trans. Magnetics., vol. 34, no. 5, pp. 2597- 2600, 1998.
E. Carvou, R. EI Abdi, J. Razafiarivelo, N. Benjemaa, and E. M. Zindine, “Thermo-mechanical study of a power connector,” Measurement., vol. 45, no. 5, pp. 889-896, 2012.
A. Monnier, B. Froidurot, C. Jarrige, et al., “A mechanical, electrical, thermal coupled-field simulation of a sphere-plane electrical contact,” IEEE Trans. Comp. Packing Technol., vol. 30, no. 4, pp. 787-795, 2007.
Y.-Z. (Liza) Lam, J. W. McBride, C. Maul, and J. K. Atkinson, “Displacement measurements at a connector contact interface employing a novel thick film sensor,” IEEE Trans. Comp. Packing Technol., vol. 31, no. 3, pp. 566-573, 2008.
G. Xiangyu, S. Naiqiu, K. Bing, et al., “Multiphysics calculation and contact degradation mechanism evolution of GIB connector under daily cyclic loading,” IEEE Trans. Magnetics., vol. 52, no. 3, pp. 1-4, 2016.
Y. Ohshita, A. Hashimoto, and Y. Kurosawa, “A diagnostic technique to detect abnormal conditions of contacts measuring vibrations in metal tank of gas insulated switchgear,” IEEE Trans. Power Delivery, vol. 4, no. 4, pp. 2090-2094, 1989.
L. Bin, SF6 High Voltage Electrical Design. BeiJing, China Machine Press, 2007.
J. Paulke, H. Weichert, and P. Steinhaeuser, “Thermal simulation of switchgear,” IEEE Trans. Comp. Packing Technol., vol. 25, no. 3, pp. 434- 439, 2002.
G. Xiangyu, S. Quanyu, et al., “Investigation on mechanical and magnetic field behaviors of GIB plug-in connector under different contact conditions,” Appl. Comp. Elec. Society Journal, vol. 32, no. 3, pp. 275-282, 2017.
M. Gatzsche, N. Lucke, S. Grobmann, T. Kufner, and G. Freudiger, “Evaluation of electric-thermal performance of high-power contact systems with the voltage-temperature relation,” IEEE Trans. Comp. Packing Manu. Technol., vol. 7, no. 3, pp. 434-439, 2017.
R. Holm, Electric Contacts, Theory and Applications. New York, Springer, 1979.
High-Voltage Switchgear and Control Gear—Part 1: Common Specifications, Document IEC 62271- 1 Edition 1.1 2011-08, 2011.
Short-Circuit Currents—Calculation of Effects— Part 1: Definitions and Calculation Methods, Document IEC 60865-1 Edition 3.0 2011-10, 2011.