Parameter Optimization of Electromagnetic Sensing and Driving Scheme of a Compact Falling-body Viscometer

作者

  • Kun Zhang Shandong Non-Metallic Materials Institute Jinan 250031, China
  • Hongbin Zhang State Key Laboratory of Precision Measurement Technology and Instruments Tianjin University, Tianjin 300072, China
  • Yuan Xue National Institute of Measurement and Testing Technology Chengdu 610021, China
  • Jinyu Ma State Key Laboratory of Precision Measurement Technology and Instruments Tianjin University, Tianjin 300072, China
  • Jiqing Han Shandong Non-Metallic Materials Institute Jinan 250031, China
  • Xinjing Huang State Key Laboratory of Precision Measurement Technology and Instruments Tianjin University, Tianjin 300072, China

##plugins.pubIds.doi.readerDisplayName##:

https://doi.org/10.13052/2024.ACES.J.390701

关键词:

Electromagnetic coil, electromagnetic force, falling-body method, impedance measurement

摘要

In order to achieve automatic fast reset of the falling-body (FB) viscometer, and reduce the volume of the device and the amount of sample used, this paper proposes to use a single coil to reset the FB and use another single coil to measure the FB position. In this paper, the characterization ability of the sensing coil impedance to the FB position and its influencing factors, and the reset ability of the driving coil to the FB and its enhancement factors, are studied via electromagnetic finite element simulations and experiments. There is a linear zone between the FB position and the sensing coil impedance, with the slope being largest. The lower limit of the FB motion should be designed in this linear zone to accurately determine the moment when the FB reaches the lower limit point. Increase in the FB height, and in the number of turns of the sensing coil, and decrease in the wire diameter are beneficial to the FB positioning. There is a maximum force point when the FB approaches the driving coil, and the FB’s motion range needs to cover this point for reliable reset. Using iron plugs allows the FB to obtain greater electromagnetic attraction and ensure its successful reset. Experimental results show that the device requires only 1 mL of sample to measure liquid viscosity. For 9.5-1265 mPa⋅s dimethyl silicone oil, the average absolute value of the relative measurement error is 0.22% and the maximum value is 4.3%.

##plugins.generic.usageStats.downloads##

##plugins.generic.usageStats.noStats##

##submission.authorBiographies##

##submission.authorWithAffiliation##

Kun Zhang received her master’s degree in analytical chemistry from Jilin University (Changchun) in 2008. She is currently working at Shandong Non-Metal Materials Research Institute. Her research interests mainly involve chemical measurement and viscosity and density detection technology.

##submission.authorWithAffiliation##

Hongbin Zhang (corresponding author) received the B.Sc. degree in measurement and control technology and instrument from Hebei University of Technology, Tianjin, China, in 2022. He is currently pursuing the M.Sc. degree in Tianjin University, under the guidance of Associate Professor Xinjing Huang. His research interests include pipeline stress measurement, signal feature extraction, and the application of magnetic sensors.

##submission.authorWithAffiliation##

Yuan Xue has his bachelor’s degree, and works as an engineer, first-class registered metrology, national laboratory qualification accreditation assessor, metrology standard evaluator. He entered the China Institute of Testing Technology in 2004, and since then he has been mainly engaged in metrology and testing technology research and reference material research.

##submission.authorWithAffiliation##

Jinyu Ma received her B.E. and M.E. degrees in Instrument Science and Technology from Shandong University of Science and Technology, Qingdao, China, in 2010 and 2012, respectively. She received her Ph.D. degree in Instrument Science and Technology from Tianjin University, Tianjin, China, in 2016. In 2016, she joined the Sensor and Electronic Testing Laboratory of Tianjin University as a lecturer and engineer. She also works at State Key Laboratory of Precision Measurement Technology and Instrument, Tianjin University. Her research topics mainly cover electric sensing and measurement, precision measuring circuit, measurement and control based on embedded system.

##submission.authorWithAffiliation##

Jiqing Han received his master’s degree in chemical engineering from Qingdao University in 2015. Currently, he works at Shandong Nonmetallic Materials Research Institute as an associate researcher. His research interests are mainly in oil property measurement.

##submission.authorWithAffiliation##

Xinjing Huang (corresponding author) received the B.E. and Ph.D. degrees in instrument science and technology from Tianjin University, Tianjin, China, in 2010 and 2016, respectively. He is currently an Associate Professor with the School of Precision Instrument and Opto-Electronics Engineering, Tianjin University, where he also works with the State Key Laboratory of Precision Measurement Technology and Instruments. His research topics mainly cover acoustic and/or electromagnetic sensing and measurement technologies.

参考

H. L. Wang, Z. Li, and J. W. Zhao, “Discussion of viscosity measurement of liquids,” Physical Experiment of College, vol. 7, no. 2, pp. 33-35, June 1994.

B.-H. Shi, S. Chai, L.-Y. Wang, X. Lv, H.-S. Liu, H.-H. Wu, W. Wan, D. Yu, and J. Gong, “Viscosity investigation of natural gas hydrate slurries with anti-agglomerants additives,” Fuel, vol. 185, pp. 323-338, Dec. 2016.

S. Gautam, C. Guria, and L. Gope, “Prediction of high-pressure/high-temperature rheological properties of drilling fluids from the viscosity data measured on a coaxial cylinder viscometer,” SPE Journal, vol. 26, no. 05, pp. 2527-2548, Oct. 2021.

Y. F. Guo, “Research on the current situation and high-quality development path of coal-to-liquid: research on the high-quality development of coal direct liquefaction technology,” Inner Mongolia Petrochemical Industry, vol. 47, no. 9, pp. 4-8, Sep. 2021.

R. Wiśniewski, R. M. Siegoczyński, and A. J. Rostocki, “Viscosity measurements of some castor oil based mixtures under high-pressure conditions,” High Pressure Research, vol. 25, no. 1, pp. 63-68, Mar. 2005.

A. Miyara, Md. J. Alam, K. Yamaguchi, and K. Kariya, “Development and validation of tandem capillary tubes method to measure viscosity of fluids,” Transactions of the Japan Society of Refrigerating and Air Conditioning Engineers, vol. 36, no. 1, pp. 18-47, Mar. 2019.

M. E. Kandil, K. N. Marsh, and A. R. H. Goodwin, “Vibrating wire viscometer with wire diameters of (0.05 and 0.15) mm: Results for methylbenzene and two fluids with nominal viscosities at T =

K and p = 0.01 MPa of (14 and 232) mPa⋅

s at Temperatures between (298 and 373) K and Pressures below 40 MPa,” Journal of Chemical Engineering Data, vol. 50, no. 2, pp. 647-655, Mar. 2005.

J. B. Zhang, X. Y. Meng, G. S. Qiu, and J. Wu, “Development of vibrating-wire viscometer for liquid at high pressure,” Journal of Xi’an Jiaotong University, vol. 46, no. 11, pp. 30-34, Nov. 2012.

M. Hosoda, Y. Yamakawa, and K. Sakai. “Electromagnetically spinning viscometer designed for measurement of low viscosity in low shear rate region,” Japanese Journal of Applied Physics, vol. 63, no. 4, Mar. 2024.

X. W. Zhang and P. He, “A high-temperature and high-pressure oil-coal slurry viscosity determination device,” CN. Patent 200952994, 26 Sep. 2007.

P. W. Bridgman, “The viscosity of liquids under pressure,” Proceedings of the National Academy of Sciences, vol. 11, no. 10, pp. 603-606,1925.

P. W. Bridgman, “The effect of pressure on the viscosity of forty-three pure liquids,” Proceedings of the American Academy of Arts and Sciences, vol. 61, no. 3, p. 57, 1926.

J. Lohrenz, G. W. Swift, and F. Kurata, “An experimentally verified theoretical study of the falling cylinder viscometer,” AIChE Journal, vol. 6, no. 4, pp. 547-550, 1960.

E. Ashare, R. B. Bird, and J. A. Lescarboura, “Falling cylinder viscometer for non-Newtonian fluids,” AIChE Journal, vol. 11, no. 5, pp. 910-916, 1965.

N. D. Cristescu, B. P. Conrad, and R. Tran-Son-Tay, “A closed form solution for falling cylinder viscometers,” International Journal of Engineering Science, vol. 40, no. 6, pp. 605-620, Mar. 2002.

F. Gui and T. F. Irvine, “Theoretical and experimental study of the falling cylinder viscometer,” International Journal of Heat and Mass Transfer, vol. 37, pp. 41-50, Mar. 1994.

J. B. Irving and A. J. Barlow, “An automatic high pressure viscometer,” Journal of Physics E: Scientific Instruments, vol. 4, no. 3, pp. 232-236, Mar. 1971.

V. Průša, S. Srinivasan, and K. R. Rajagopal, “Role of pressure dependent viscosity in measurements with falling cylinder viscometer,” International Journal of Non-Linear Mechanics, vol. 47, no. 7, pp. 743-750, Sep. 2012.

S. Bair, “A routine high-pressure viscometer for accurate measurements to 1 GPa,” Tribology Transactions, vol. 47, no. 3, pp. 356-360, July 2004.

S. Bair, “A new high-pressure viscometer for oil/refrigerant solutions and preliminary results,” Tribology Transactions, vol. 60, no. 3, pp. 392-398, May 2017.

K. R. Harris, “A falling body high-pressure viscometer,” International Journal of Thermophysics, vol. 44, no. 12, p. 184, Dec. 2023.

S. Yang, K. Hirata, T. Ota, Y. Mitsutake, and Y. Kawase, “Impedance characteristics analysis of the non-contact magnetic type position sensor,” Electronics and Communications in Japan, vol. 94, no. 3, pp. 33-40, Mar. 2011.

S.-H. Yang, K. Hirata, T. Ota, and Y. Kawase, “Impedance linearity of contactless magnetic-type position sensor,” IEEE Transactions on Magnetics, vol. 53, no. 6, pp. 1-4, June 2017.

X. Wang, S. Zhu, and X. Wang, “Experimental system for high-pressure viscosity measurement based on the falling-body method,” Journal of Engineering Thermophysics, 2020.

C. J. Schaschke, S. Allio, and E. Holmberg, “Viscosity measurement of vegetable oil at high pressure,” Food and Bioproducts Processing, vol. 84, no. 3, pp. 173-178, Sep. 2006.

C. J. Schaschke, S. Abid, I. Fletcher, and M. J. Heslop, “Evaluation of a falling sinker-type viscometer at high pressure using edible oil,” Journal of Food Engineering, vol. 87, no. 1, pp. 51-58, July2008.

##submission.downloads##

已出版

2024-07-31