Digital hydraulic multi-pressure actuator – the concept, simulation study and first experimental results
DOI:
https://doi.org/10.1080/14399776.2017.1302775Keywords:
integrated actuator, hybrid actuator, Digital hydraulicsAbstract
The decentralisation of hydraulic systems is a recent trend in industrial hydraulics. Speed variable drive is one concept where an actuator is driven by an integrated pump, thus removing the need for control valves or complex centralised variable displacement hydraulic units and long pipelines. The motivation for the development is the need to improve the energy efficiency and flexibility of drives. A similar solution to mobile hydraulics is not currently available. This paper studies a digital hydraulic approach, which includes a local hydraulic energy storage located together with the actuator, the means to convert efficiently energy from the storage to mechanical work and a small start-/stop-type pump unit sized according to mean power. The simulation results and first experimental results show that the approach has remarkable energy saving potential compared to traditional valve controlled systems, but further research is needed to improve the controllability.
Downloads
References
Achten, P. and van den Brink, T., 2012. A hydraulic
transformer with a swash block control around three axis
of rotation. 8th International Fluid Power Conference, 26–
March, Dresden, Germany.
Anon, 2015. Incova Technologies [online]. Available from:
http://www.incova.com/ [Accessed 30 July 2015].
Belan, C., et al., 2015. Digital secondary control architecture
for aircraft application. The Seventh Workshop on Digital
Fluid Power, 26–27 February 2015, Linz, Austria.
Bishop, E., 2009. Digital hydraulic transformer – approaching
theoretical perfection in hydraulic drive efficiency. The
th Scandinavian International Conference on Fluid
Power, 2–4 June, Linköping, Sweden.
Bishop, E., 2010. Linearization of quantized digital hydraulic
transformer output. The Third Workshop on Digital Fluid
Power, 13–14 October, Tampere, Finland.
Ellman, A. and Piché, R., 1996. A modified orifice flow
formula for numerical simulation of fluid power systems.
Journal of Dynamic Systems, Measurement, and Control,
(4), 721–724.
Eriksson, B. and Palmberg, J.-O., 2011. Individual metering fluid
power systems: challenges and opportunities. Proceedings
of the Institution of Mechanical Engineers, Part I: Journal
of Systems and Control Engineering, 225 (2), 196–211. doi:
1243/09596518JSCE1111
Hansen, A., Pedersen, H., and Bech, M., 2015. Avoidance of
transmission line pressure oscillations in discrete hydraulic
systems – by shaping of valve opening characteristics. The
Seventh Workshop on Digital Fluid Power, 26–27 February
, Linz, Austria.
Heemskerk, E., Bonefeld, R., and Buschmann, H., 2015.
Control of a semi-binary hydraulic four-chamber cylinder.
The 14th Scandinavian International Conference on Fluid
Power, 20–22 May, Tampere, Finland.
Heikkilä, M. and Linjama, M., 2013. Displacement control of a
mobile crane using a digital hydraulic power management
system. Mechatronics, 23 (4), 452–461.
Huova, M., 2015. Energy efficient digital hydraulic valve
control. Thesis (PhD). Tampere University of Technology,
Tampere, Finland.
Huova, M., Laamanen, A., and Linjama, M., 2010. Energy
efficiency of three-chamber cylinder with digital valve
system. International Journal of Fluid Power, 11 (3), 15–22.
Karvonen, M., et al., 2014. Analysis by simulation of different
control algorithms of a digital hydraulic two-actuator
system. International Journal of Fluid Power, 15 (1), 33–44.
Kogler, H. and Scheidl, R., 2012. The hydraulic buck converter
exploiting the load capacitance. 8th International Fluid
Power Conference, 26–28 March, Dresden, Germany.
Linjama, M., et al., 2007. Design and implementation of
energy saving digital hydraulic control system. The Tenth
Scandinavian International Conference on Fluid Power
(SICFP’07), Tampere, Finland.
Linjama, M., et al., 2009. Secondary controlled multichamber
hydraulic cylinder. The 11th Scandinavian
International Conference on Fluid Power, 2–4 June 2009,
Linköping, Sweden.
Linjama, M., et al., 2015. Hydraulic hybrid actuator:
theoretical aspects and solution alternatives. The 14th
Scandinavian International Conference on Fluid Power,
–22 May, Tampere, Finland.
Pan, M., et al., 2014. Experimental investigation of a switched
inertance hydraulic system. ASME/Bath Symposium on
Fluid Power and Motion Control (FPMC14). Bath, UK.
Scheidl, R., et al., 2008. The hydraulic buck converter –
concept and experimental results. 6th International Fluid
Power Conference, 1–2 April, Dresden, Germany, Vol. 2,
pp. 501–513.
Sprengler, M. and Ivantysynova, M., 2012. Coupling
displacement controlled actuation with power split
transmissions in hydraulic hybrid systems for off-highway
vehicles actuation with power split transmissions in
hydraulic hybrid systems for off-highway vehicles. ASME/
Bath Symposium on Fluid Power and Motion Control
(FPMC12). Bath, UK.
Vukovic, M., Leifeld, R., and Murrenhoff, H., 2016. STEAM
– a hydraulic hybrid architecture for excavators. 10th
International Fluid Power Conference (10. IFK), 8–10
March, Dresden, Germany.
Williamson, C., Zimmerman, J. and Ivantysynova, M., 2008.
Efficiency study of an excavator hydraulic system based on
displacement-controlled actuators. ASME/Bath Workshop
on Fluid Power and Motion Control (FPMC08), Bath, UK.