A temperature adaptive piston design for swash plate type axial piston machines

Authors

  • Lizhi Shang Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, IN, USA
  • Monika Ivantysynova Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, IN, USA

DOI:

https://doi.org/10.1080/14399776.2016.1213115

Keywords:

Axial piston machine, piston/cylinder interface, thermal deformation, energy dissipation in fluid film

Abstract

The authors propose a temperature adaptive piston design for axial piston machines of swash plate type. The proposed piston helps to keep the film thickness between piston and cylinder close to optimal with respect to energy dissipation while operating temperature can changein a wide range. The authors utilize the thermal deformation of piston and cylinder, which varies with temperature, to design the interface that adapt the gap height to compensate the change of the fluid viscosity with the temperature. An in-house developed fluid-structure and thermal interaction model together with recently developed port and case temperature prediction model are used to analyze the piston/cylinder interface and to predict resulting part temperatures, deformations, the fluid film properties and resulting energy dissipation, friction and leakage of the proposed novel design. The results show a reduction of energy dissipation over a large range of operating temperature for the proposed design compared to the baseline design.

Downloads

Download data is not yet available.

Author Biographies

Lizhi Shang, Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, IN, USA

Lizhi Shang Born on 25 March 1989 in Tianjin (China). He received his B.S. degree in Thermal Energy and Power Engineering from Huazhong University of Science and Technology in 2011 and his M.S. degree in Mechanical Engineering in New Jersey Institute of Technology in 2013. He is currently a PhD student at Maha Fluid Power Research Center in Purdue University. His main research interests are modeling and optimizing of hydraulic pumps/motors.

Monika Ivantysynova, Department of Agricultural and Biological Engineering, Purdue University, West Lafayette, IN, USA

Monika Ivantysynova Born on 11 December 1955 in Polenz (Germany). She received her MSc. Degree in Mechanical Engineering and her PhD. Degree in Fluid Power from the Slovak Technical University of Bratislava, Czechoslovakia. After 7 years in fluid power industry she returned to university. In April 1996 she received a Professorship in fluid power & control at the University of Duisburg (Germany). From 1999 until August 2004 she was Professor of Mechatronic Systems at the Technical University of Hamburg-Harburg. Since August 2004 she is Professor at Purdue University, USA. Her main research areas are energy saving actuator technology and model based optimisation of displacement machines as well as modelling, simulation and testing of fluid power systems. Besides the book ‘Hydrostatic Pumps and Motors’ published in German and English, she has published more than 80 papers in technical journals and at international conferences.

References

Gerber, H. 1968. Les elements de calcus des machines

volumetriques a piston axiaux e-t á distribution par

glace. Energie Fluide et Lubrification et Hydraulique

Pneumatiquee et Asservissements (EFL+HPA) No. 4, pp.

–67, No. 9, pp. 53–62, No. 11, pp. 53–56

Ivantysyn, J. and Ivantysynova, M., 1993. Hydrostatische

Pumpen und Motoren [Hydrostatic pumps and motors].

Würzburg: Vogel Buchverlag.

Ivantysynova, M. (at that time Berge, M. 1983. An

investigation of viscous flow in lubricating gaps. (In Slovak).

Dissertation. SVST Bratislava, Czechoslovakia.

Ivantysynova, M., 1985. Temperaturfeld im Schmierspalt

zwischen Kolben und Zylinder einer Axialkolbenmaschine

[Temperature distribution in lubricating gap between

Piston and Cylinder in Axial piston machine].

Maschinenbautechnik, 34, 532–535.

Ivantysynova, M., 2012. The piston cylinder assembly in

piston machines – a long journey of discovery. Proceedings

of 8th IFK International Conference on Fluid Power.

Dresden, Germany: Keynote Lecture, Vol. 3. pp. 307–332.

Ivantysynova, M. and Huang, Ch. 2002. Investigation of

the gap flow in displacement machines considering

the elastohydrodynamic effect. 5th JFPS International

Symposium on Fluid Power. Nara, Japan: The Japan Fluid

Power System Society. pp. 219–229.

Ivantysynova, M. and Lasaar, R. 2004. An investigation into

micro- and macrogeometric design of piston/cylinder

assembly of swash plate machines. International journal of

fluid power, 5 (1), 23–36.

Lasaar, R. 2003. Eine Untersuchung zur mikro-und

makrogeometrischen Gestaltung der Kolben/ Zylinderbaugruppe

von Schrägscheibenmaschinen [An investigation

into Micro- and macrogeometric design of piston/cylinder

assembly of swash plate machines]. Fortschritt-Berichte

VDI Reihe 1 No. 364, Düsseldorf: VDI Verlag Düsseldorf.

Olems, L. 2001. Ein Beitrag zur Bestimmung des

Temperaturverhaltens der Kolben-Zylinder-Baugruppe

von Axialkolbenmaschinen in Schrägscheibenbauweise

[A contribution to the determination of the temperature

behavior of the piston-cylinder interface of swashplate

type axial piston machine]. Fortschritt-Berichte VDI.

Reihe 1 No. 348. Düsseldorf: VDI. ISBN: 3-18-334801-2

Pelosi, M. 2012. An investigation on the fluid-structure

interaction of piston/cylinder interface. Thesis (PhD).

Purdue University.

Pelosi, M. and Ivantysynova, M., 2009. A novel thermal

model for the piston/cylinder interface of piston machines.

Bath ASME symposium on fluid power and motion control

(FPMC2009), Bath. [DSCC2009-2782].

Pelosi, M. and Ivantysynova, M., 2012a. A geometric

multigrid solver for the piston-cylinder interface of axial

piston machines. Tribology transactions, 55 (2), 163–174.

Pelosi, M. and Ivantysynova, M., 2012b. Heat transfer and

thermal elastic deformation analysis on the piston/

cylinder interface of axial piston machines. Transaction of

the ASME, journal of tribology, 134 Oct, 1–15.

Pelosi, M. and Ivantysynova, M., 2013. The impact of axial

piston machines mechanical parts constraint conditions

on the thermo-elastohydrodynamic lubrication analysis

of the fluid film interfaces. International journal of fluid

power, 14 (3), 35–51.

Renius, K.T. 1974. Untersuchung zur Reibung zwischen Kolben

und Zylinder bei Schrägscheiben-Axialkolbenmaschinen

[Investigation of friction between piston and cylinder in

swashplate type axial piston machine]. VDI Forschungsheft

Düsseldorf: VDI Verlag.

Roelands, C.J.A., 1966. Correlational aspects of the viscositytemperature-

pressure relationship of lubricating oils. Druk,

V. R. B., Groingen.

Shang, L. and Ivantysynova, M., 2015. Port and case flow

temperature prediction for axial piston machines.

International Journal of Fluid Power, 16 (1), 35–51.

Van der Kolk, H.J. 1972. Beitrag zur Bestimmung der

Tragfähigkeit des stark verkanteten Gleitlagers Kolben –

Zylinder an Axialkolbenpumpen der Schrägscheibenbauart

[Contribution to the determination of the load carrying

capacity of the strongly tilted piston – cylinder sliding

bearing in swashplate type axial piston machine].

Dissertation. Uni Karlsruhe.

Yamaguchi, A., 1976. Motion of pistons in piston-type

hydraulic machines : 1st. report : theoretical analysis.

Bulletin of JSME, 19 (130), 402–407.

Downloads

Published

2017-03-01

How to Cite

Shang, L., & Ivantysynova, M. (2017). A temperature adaptive piston design for swash plate type axial piston machines. International Journal of Fluid Power, 18(1), 38–48. https://doi.org/10.1080/14399776.2016.1213115

Issue

Section

Original Article

Most read articles by the same author(s)

<< < 1 2 3 > >>