INFLUENCE OF THE SPOOL VELOCITY ON THE PERFORMANCE OF A DIRECTIONAL HYDRAULIC VALVE
Keywords:
Direct Numerical Simulation, Directional hydraulic valves, Finite-difference methods, Immersed-Boundary methodsAbstract
In this paper an accurate numerical method has been used to verify the influence of the spool velocity on the performance of a directional hydraulic valve (4/3, closed center): the flow during the opening phase of the valve has been solved by Direct Numerical Simulation (DNS), using an Immersed-Boundary (IB) technique.
The present results have been compared with the ones of a previous study, based on the same numerical method, but with a stationary spool. The numerical comparisons prove that the "quasi-stationary" hypothesis is approximately correct for present commercial devices, but it is not suitable for future high-speed valves. However it is shown that, even inside the range of the spool velocities currently adopted, for small pressure drops Δp and small openings s more significant differences arise on the axial forces.
Downloads
References
Amirante, R., Del Vescovo, G. and Lippolis, A. 2006.
Evaluation of the flow forces on an open-centre directional
control valve by means of a computational
fluid dynamic analysis. Energy Conversion and
Management, Vol. 47, pp. 1748 - 1760.
Amirante, R., Moscatelli, P. G. and Catalano L. A.
Evaluation of the flow forces on a direct (single
stage) proportional valve by means of a computational
fluid dynamic analysis. Energy Conversion
and Management, Vol. 48, pp. 942 - 953.
Balaras, E. 2004. Modeling complex boundaries using
an external force field on fixed Cartesian grids in
large-eddy simulations. Computers & Fluids, Vol.
, pp. 375 - 404.
Borghi, M., Milani, M. and Paoluzzi, R. 1998. Transient
flow forces estimation on the pilot stage of a
hydraulic valve. Proceedings of the 1998 IMECEASME
International Mechanical Engineering Congress
and Exposition - Fluid Power Systems Technology
Division, Anaheim, CA, USA.
Borghi, M., Milani, M. and Paoluzzi, R. 2000. Stationary
axial flow force analysis on compensated
spool valves. International Journal of Fluid Power,
Vol. 1, pp. 17 - 25.
Bottazzi, D., Franzoni, F., Milani, M. and Montorsi,
L. 2010. Metering characteristics of a closed center
load-sensing proportional control valve. SAE Paper
- International Journal of Commercial Vehicles,
Vol. 2, pp. 66 - 74.
Cristallo, A. and Verzicco, R. 2006. Combined Immersed
Boundary/Large-Eddy-Simulations of Incompressible
Three Dimensional Complex Flow. Flow
Turbulence and Combustion, Vol. 77, pp. 3 - 26.
Del Vescovo, G. and Lippolis, A. 2003. Threedimensional
analysis of flow forces on directional
control valves. International Journal of Fluid Power,
Vol. 4.
Del Vescovo, G. and Lippolis, A. 2006. A review analysis
of unsteady forces in hydraulic valves. International
Journal of Fluid Power, Vol. 7, pp. 29 - 39.
de Tullio, M.D., Nam, J., Pascazio, G., Balaras, E.
and Verzicco, R. 2012. Computational prediction of
mechanical hemolysis in aortic valved prostheses.
European Journal of Mechanics - B/Fluids, Vol. 35,
pp. 47 - 53.
Fadlun, E. A., Verzicco, R., Orlandi, P. and Mohd-
Yusof J. 2000. Combined Immersed-Boundary Finite-
Difference Methods for Three-Dimensional
Complex Flow Simulations. Journal of Computational
Physics, Vol. 161, pp. 35 - 60.
Franzoni, F., Milani, M. and Montorsi, L. 2007. A
CFD multidimensional approach to hydraulic component
design. SAE Transactions - Journal of
Commercial Vehicles, Vol. 116, pp. 246 - 259.
Iaccarino, G. and Verzicco, R. 2003. Immersed
boundary technique for turbulent flow simulations.
Applied Mechanics Reviews, Vol. 56, pp. 331 - 347.
Kim, J. and Moin, P. 1985. Application of a fractionalstep
method to incompressible Navier-Stokes equations.
Journal of Computational Physics, Vol. 59,
pp. 308 - 323.
Krishnaswamy, K. and Li, P. Y. 2002. On using unstable
electrohydraulic valves for control. Journal
of Dynamic Systems, Measurement, and Control,
Vol. 124, pp. 183 - 190.
Merrit, H. E. 1967. Hydraulic Control systems. John
Wiley & Sons, New York.
Mittal, R. and Iaccarino, G. 2005. Immersed boundary
methods. Annual Review of Fluid Mechanics, Vol.
, pp. 239 - 261.
Mohd-Yusof, J. 1997. Combined immersedboundary/
B-spline methods for simulations of flow
in complex geometries. Annual Research Briefs,
Center for Turbulence Research. University of
Stanford, pp. 317-327.
Posa, A., Lippolis, A., Verzicco, R. and Balaras, E.
Large-eddy simulations in mixed-flow pumps
using an immersed-boundary method. Computers &
Fluids, Vol. 47, pp. 33 - 43.
Posa, A., Oresta, P. and Lippolis, A. 2013. Analysis
of a directional hydraulic valve by a Direct Numerical
Simulation using an immersed-boundary method.
Energy Conversion and Management, Vol. 65,
pp. 497 - 506.
Rai, M. M. and Moin, P. 1991. Direct simulations of
turbulent flow using finite-difference schemes. Journal
of Computational Physics, Vol. 96, pp. 15 - 53.
Vanella, M., Rabenold, P. and Balaras, E. 2010. A
direct-forcing embedded-boundary method with
adaptive mesh refinement for fluid-structure interaction
problems. Journal of Computational Physics,
Vol. 229, pp. 6427 - 6449.
Verzicco, R. and Orlandi, P. 1996. A finite-difference
scheme for three-dimensional incompressible flows
in cylindrical coordinates. Journal of Computational
Physics, Vol. 123, pp. 402 - 414.
Verzicco, R., Mohd-Yusof, J., Orlandi, P. and Haworth,
D. 2000. Large Eddy Simulation in Complex
Geometric Configurations Using Boundary
Body Forces. AIAA Journal, Vol. 38, pp. 427 - 433.
Verzicco, R., Fatica, M., Iaccarino, G. and Orlandi,
P. 2004. Flow in an impeller-stirred tank using an
immersed-boundary method. AIChE Journal, Vol.
, pp. 1109 - 1118.
Wilcox, D. 2001. Turbulence modeling: an overview.
AIAA Paper No. 2001 - 0724. Washington, DC:
American Institute of Aeronautics and Astronautics.
Yang, R. 2006. Hydraulic oil flow wall shear effect on
valve actuator flow forces. Proceedings of the 2nd
International Conference on Computational Methods
in Fluid Power Technology. Aalborg, DK.