OPTIMISATION OF FLOW THROUGH A PNEUMATIC CONTROL VALVE USING CFD ANALYSIS AND EXPERIMENTAL VALIDATION

Authors

  • Nicholas Paul Whitehead Bifold Fluidpower Ltd., Greenside Way, Middleton, Manchester, M24 1SW, UK
  • Arezki Slaouti Department of Engineering and Technology, Manchester Metropolitan University, John Dalton Building, Chester Street, Manchester, M1 5GD, UK
  • Howard Taylor Department of Engineering and Technology, Manchester Metropolitan University, John Dalton Building, Chester Street, Manchester, M1 5GD, UK

Keywords:

computational fluid dynamics, pneumatic control valve

Abstract

Computational Fluid Dynamics (CFD) is becoming a tool that can be used by engineers to optimise valve performance. CFD is used here to model the fluid flow characteristics through a control valve. By changing various aspects of the internal flow path, the performance of a valve is improved through a greater mass flow rate to optimise its performance. These changes included rounding sharp edges, removing areas of dead-space and moving some internal parts to reduce sharp changes in direction. The CFD model was used to create a new modified design which was then manufactured for testing. The test results were compared to the CFD results from the new model. The CFD and experimental results showed a similar increase in flow rate from the original to the modified valve showing that changes to the internal flow path had a positive effect on the measured flow rate.

Downloads

Download data is not yet available.

Author Biographies

Nicholas Paul Whitehead, Bifold Fluidpower Ltd., Greenside Way, Middleton, Manchester, M24 1SW, UK

Nicholas Whitehead is currently a Design Engineer at Bifold Fluidpower and is studying part time for an MPhil in Mechanical Engineering (Title: Assessment of Pneumatic and Hydraulic Valve Design through Fluid Flow Modelling). Arezki Slouti and Howard Taylor are his tutors. He graduated with a Masters degree in Mechanical Engineering from Manchester University in 2003.

Arezki Slaouti, Department of Engineering and Technology, Manchester Metropolitan University, John Dalton Building, Chester Street, Manchester, M1 5GD, UK

Dr Arezki Slaouti is currently a senior lecturer at the Department of Engineering and Technology from Manchester Metropolitan University. He obtained his PhD degree in Fluid Mechanics at the University of Manchester in 1980. He has research experience in Fluid Dynamics (Unsteady Separated Flows) and in Heat transfer involving numerical and experimental work stretching over 25 years. He has authored over thirty publications in refereed international journals and conference proceedings.

References

ANSYS CFX, Release 10.0: Installation and Overview,

ANSYS

Bardina, J., Ferziger, J. H. and Reynolds, W. C.

Improved turbulence models based on large

eddy simulation of homogeneous, incompressible,

turbulent flows. Technical Report TF-19, Thermal

sciences div., Dept. of Mech. Eng., Stanford Univ.,

Stanford, CA.

Bifold-Fluidpower, Bifold-Fluidpower Corporate

Catalogue 2006. Bifold-Fluidpower.

Bredau, J. and Helduser, S. 1999. Numerical Flow

Calculation in Pneumatics and Comparison with

Measurement Results. 6th Scandinavian International

Conference on Fluid Power, SICFP’99,

pp. 759-772.

Davis, J. A. and Stewart, M. 2002. Predicting Globe

Controle Valve Performance – Part I: CFD Modeling.

ASME J. Fluids Eng., 124, pp. 772-777.

Davis, J. A. 2002. Predicting Globe Controle Valve

Performance – Part II: Experimental Verification.

ASME J. Fluids Eng., 124, pp. 778-783.

Davis, J. A. and Stewart, M. 1998. Geometry Effects

when using CFD Analysis as a Design Tool to Predict

Control Valve Performance. Developments in

Theoretical and Applied Mechanics, 19, pp. 38-45.

Huang, C. and Kim, R. H. 1996. Three Dimensional

Analysis of Partially Open Butterfly Valve Flows.

ASME J. Fluids Eng., 118, pp. 562-568.

Ito, K., Takahashi, K. and Inoue, K. 1993. Flow in a

Poppet Valve Computation of Pressure Distribution

using Streamline Coordinate System. JSME International Journal, 36, pp. 42-50.

Kerh, T., Lee, J. J. and Wellford, L. C. 1997. Transient

Fluid – Structure Interaction in a Control

Valve. ASME J. Fluids Eng., 119, pp. 354-359.

Min, B., Xin, F. and Ying, C. 2001. Computational

Fluid Dynamics Approach to Pressure Loss Analysis

of Hydraulic Spool Valve. Fifth International

Conference on Fluid Power Transmission and Control,

ICFP 2001, Hangzhou, China.

Nadarajah, S., Balabani, S., Tindal, M. J. and Yianneskis,

M. 1998. The Turbulence Structure of the

Annular Non-Swirling Flow Past an Axisymmetric

Poppet Valve. Proc. Inst. Mech. Eng., 212, pp. 455-

Nadarajah, S., Balabani, S., Tindal, M. J. and Yianneskis,

M. 1998. The Effect of Swirl on the Annular

Flow Past an Axisymmetric Poppet Valve. Proc.

Inst. Mech. Eng., 212, pp. 473-484.

Roorda, O. 1998. Computer Simulation Helps Reduce

Pressure Loss. Water, Engineering and Management,

, pp. 22-24.

Salvador, G. P. and Valverde, J. A. 2004. Three-

Dimensional control valve with Complex Geometry:

CFD Modelling and Experimental Validation.

AIAA 2004 Fluid Dynamics Conference and Exhibit,

American Institute of Aeronautics and Astronautics.

Sullivan, J. A. 1975. Fluid Power: Theory and Applications.

Reston Pub Co.

Yeaple, F. D. 1990. Fluid Power Design Handbook.

Marcel Dekker Inc.

Downloads

Published

2007-11-01

How to Cite

Whitehead, N. P., Slaouti, A., & Taylor, H. (2007). OPTIMISATION OF FLOW THROUGH A PNEUMATIC CONTROL VALVE USING CFD ANALYSIS AND EXPERIMENTAL VALIDATION. International Journal of Fluid Power, 8(3), 31–41. Retrieved from https://journals.riverpublishers.com/index.php/IJFP/article/view/536

Issue

Section

Original Article