A Note on Leakage Jet Forces: Application in the Modelling of Digital Twins of Hydraulic Valves

Authors

  • Zoufiné Lauer-Baré Simulation Department, Hilite Germany GmbH, Nürtingen, Germany
  • Erich Gaertig Simulation Department, Hilite Germany GmbH, Nürtingen, Germany https://orcid.org/0000-0003-1728-6466
  • Johannes Krebs Simulation Department, Hilite Germany GmbH, Nürtingen, Germany https://orcid.org/0000-0002-3461-177X
  • Christian Arndt Simulation Department, Hilite Germany GmbH, Nürtingen, Germany https://orcid.org/0000-0003-2109-1661
  • Christian Sleziona Simulation Department, Hilite Germany GmbH, Nürtingen, Germany
  • André Gensel Testing Department, Hilite Germany GmbH, Nürtingen, Germany https://orcid.org/0000-0002-1271-2748

DOI:

https://doi.org/10.13052/ijfp1439-9776.2214

Keywords:

Annular flow, flow force, leakage, eccentric annulus, valve, digital twin

Abstract

The proper modelling of fluid flow through annular gaps is of great interest in leakage calculations for many applications in fluid power technology. However, while detailed numerical simulations are certainly possible, they are very time consuming, in various cases prone to numerical instabilities and may not even include all physically relevant effects. This is an issue especially in system simulations, where a large set of computations is needed in order to prepare the lookup-tables for the required input fields. In this work, an analytical approximation for the shear force, which is induced by viscous flow between two eccentric cylinders, is presented. This relation, and its derivation, mimics and enhances the well-known Piercy-relation for the corresponding volume flow that is utilized in state-of-the-art system simulation tools. To determine its range of validity, the analytical relation for the shear force is compared to 3D-simulations. Additionally, an application of this approximation for creating digital twins of hydraulic valves is also discussed in this work.

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Author Biographies

Zoufiné Lauer-Baré, Simulation Department, Hilite Germany GmbH, Nürtingen, Germany

Zoufiné Lauer-Baré currently works as simulation engineer in the development of electro-hydraulic valves. He received his Ph.D. in 2014 at the Fraunhofer Institute for Industrial Mathematics (ITWM) and the TU Kaiserslautern. The topic of his thesis was the modeling of elastic rod structures.

Erich Gaertig, Simulation Department, Hilite Germany GmbH, Nürtingen, Germany

Erich Gaertig finished his Ph.D. in theoretical astrophysics at the University of Tübingen in 2008. After further postdoc studies and a short interlude as development engineer, working on novel numerical approaches, he joined the simulation group at Hilite. There, he is mainly responsible for electromagnetic field calculation of actuators. Other areas of interest include modelling and numerical/analytical methods in physics and engineering.

Johannes Krebs, Simulation Department, Hilite Germany GmbH, Nürtingen, Germany

Johannes Krebs currently works as a simulation manager at the simulation department. He is responsible for the transmission simulation. After he finished his thesis in numerical fluid- and aerodynamics at the University of Stuttgart (IAG) in 2014, he started at Hilite as a CFD-simulation specialist. Other fields he is working on are system simulation and the modelling of digital valve systems including DOE and robust design analysis.

Christian Arndt, Simulation Department, Hilite Germany GmbH, Nürtingen, Germany

Christian Arndt finished his study of Aerospace Engineering at the University of Stuttgart in 2008. After that he worked as simulation engineer in the development of gasoline engines with focus on 1D- and 3D-CFD simulations. He joined Hilite in 2016 where his field of work are system simulations as well as 3D-CFD simulations in the development of hydraulic cam phaser systems.

Christian Sleziona, Simulation Department, Hilite Germany GmbH, Nürtingen, Germany

Christian Sleziona received his Ph.D. in Plasma Propulsion at the University of Stuttgart. He finished his postdoctoral thesis on Hypersonic Flows and started as professor for Hypersonic Aerothermodynamics at Tohoku University in Japan. After working at the ITWM of the University of Kaiserslautern and IHI Charging Systems International, he currently works as head of the simulation department at Hilite.

André Gensel, Testing Department, Hilite Germany GmbH, Nürtingen, Germany

André Gensel currently works as a manager at testing department. He is responsible for transmission valve testing. He joined Hilite in 2014 after he finished his diploma thesis in reducing of drag torque on wet running multi-plate clutch systems at Brandenburg University of Technology (BTU).

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Published

2021-05-01

How to Cite

Lauer-Baré, Z., Gaertig, E., Krebs, J., Arndt, C., Sleziona, C., & Gensel, A. (2021). A Note on Leakage Jet Forces: Application in the Modelling of Digital Twins of Hydraulic Valves. International Journal of Fluid Power, 22(1), 113–146. https://doi.org/10.13052/ijfp1439-9776.2214

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Original Article