Investigating the Design Parameters’ Influence in a Fast Switching Valve – An Approach to Simplify the Design Process

Authors

  • Henrik C. Pedersen Department of Energy, Aalborg University, Denmark
  • Niels Christian Bender R&D A/S, Hinnerup, Denmark
  • Torben O. Andersen Department of Energy, Aalborg University, Denmark

DOI:

https://doi.org/10.13052/ijfp1439-9776.2424

Keywords:

Fast Switching Valve, Sensitivity Analysis, Design Simplification

Abstract

Designing Fast Switching Valves (FSVs) for digital displacement units is a complicated process pushing the technology to the limit. The system dynamics and the interaction of the fluid, mechanical structure, actuator and control hence calls for advanced modelling, including CFD and FEA, to capture, e.g. fluid stiction effects, end-damping and impact contact stresses. Unfortunately, this essentially renders optimization processes infeasible due to the computational burden involved, although this is precisely what is required for this type of complex multi-domain problem.

Therefore, the focus of the current article is on how a complex mechatronic design problem, like designing an FSV, may be aided by considering decomposing and simplification through sensitivity analysis and analyzing correlations between the design and output parameters. This is done to significantly reduce the original design problem without compromising the investigated design space. The paper focuses specifically on the results related to an FSV and the flow delivering part of this, showing the influence of the various design parameters. However, the approach and considerations may be generalized to an other areas as well.

Downloads

Download data is not yet available.

Author Biographies

Henrik C. Pedersen, Department of Energy, Aalborg University, Denmark

Henrik C. Pedersen, since 2016 Professor (with special responsibilities) at the Department of Energy at Aalborg University, with a specialty in Fluid Power and Mechatronic Systems. Research areas include modeling, analysis, design, optimization and control of mechatronic systems and fluid power systems in particular. Author of >160 publications within these areas. Head of the section for Mechatronic Systems and program leader for several research projects within this area.

Niels Christian Bender, R&D A/S, Hinnerup, Denmark

Niels Christian Bender, received his Ph.D. in 2020 at the Department of Energy at Aalborg University, with a specialty in Fluid Power and Mechatronic Systems focusing on Fast Switching Valves. Since 2019 and until now he has been employed at R&D Test Systems. Mainly doing control and hydraulic-related R&D work within the industry of large-scale test benches – primarily for the wind industry.

Torben O. Andersen, Department of Energy, Aalborg University, Denmark

Torben O. Andersen, 2005-present Professor in Fluid Power Systems and Mechatronic Systems at Department of Energy at Aalborg University, DK. Research areas include: Control theory. Energy usage and optimization of fluid power components and systems with focus on hydrostatic transmissions and linear actuation. Mechatronic system design in general, Control of robotic systems, Modelling and simulation of dynamical systems. Digital valve technology.

References

Ehsan, M., Rampen, W. H. S., and Salter, S. H., 1997. “Modeling of Digital-Displacement Pump-Motors and Their Application as Hydraulic Drives for Nonuniform Loads”. ASME J. Dyn. Sys., Meas., Control,122(1), pp. 210–215.

Roemer, D. B., Johansen, P., Bech, M. M., and Pedersen, H. C., 2015. “Optimum design of a moving coil actuator for fast switching valves in digital hydraulic pumps and motors”. IEEE/ASME Trans. Mechatronics,20(6), pp. 2761–2770.

Winkler, B., Plöckinger, A., and Scheidl, R., 2010. “A novel piloted fast switching multi poppet valve”. Int. J. Fluid Power,11(3), pp. 7–14.

Uusitalo, J. P., Ahola, V., Soederlund, L., Linjama, M., and Kettunen, L., 2010. “Novel Bistable Hammer Valve For Digital Hydraulics”. Int. J. Fluid Power,11(3), pp. 35–44.

Noergaard, C., Madsen, E. L., Joergensen, J. M. T., Christensen, J. H., and Bech, M. M., 2018. “Test of a Novel Moving Magnet Actuated Seat Valve for Digital Displacement Machines”. IEEE/ASME Trans. Mechatronics,23(5), pp. 2229–2239.

Noergaard, C., Bech, M. M., Christensen, J. H., and Andersen, T. O., 2018. “Modeling and Validation of Moving Coil Actuated Valve for Digital Displacement Machines”. IEEE Trans. Ind. Electron.,65(11), pp. 8749–8757.

Noergaard, C., 2017. “Design, Optimization and Testing of Valves for Digital Displacement Machines”. Ph.d. dissertation, Aalborg University.

Bender, N. C., Pedersen, H. C., and Nørgård, C., 2017. “Experimental Validation of Flow Force Models for Fast Switching Valves”. In Proc. ASME/BATH 2017 Symp. Fluid Power Motion Control, ASME.

Bender, N. C., Plöckinger, A., Foschum, P., Winkler, B., and Pedersen, H. C., 2019. “Measurements of a Novel Digital Hydraulic Valve Comprising a Cushioning Feature”. J. Dyn. Syst. Meas. Control,under revi.

Madsen, E. L., Joergensen, J. M. T., Noergaard, C., and Bech, M. M., 2017. “Design Optimization of Moving Magnet Actuated Valves for Digital Displacement Machines”. In ASME/BATH 2017 Symp. Fluid Power Motion Control, pp. 1–12.

Verein Deutscher Ingenieure (VDI), 2004. VDI 2206: Design methodology for mechatronic systems. VDI.

Kamadan, A., Kiziltas, G., and Patoglu, V., 2017. “Co-design strategies for optimal variable stiffness actuation”. IEEE/ASME Trans. Mechatronics,22(6), pp. 2768–2779.

Pedersen, H. C., Andersen, T. O., Hansen, M. R., and Bech, M. M., 2010. “Presenting a Multi-Level Superstructure Optimization Approach for Mechatronic System Design”. In Proc. ASME 2010 10th Bienn. Conf. Eng. Syst. Des. Anal., pp. 891–898.

da Silva, M. M., Brüls, O., Desmet, W., and Van Brussel, H., 2009. “Integrated structure and control design for mechatronic systems with configuration-dependent dynamics”. Mechatronics,19(6), pp. 1016–1025.

Malmquist, D., Frede, D., and Wikander, J., 2014. “Holistic design methodology for mechatronic systems”. Proc. Inst. Mech. Eng. Part I J. Syst. Control Eng.,228(10), pp. 741–757.

Bendsoe, Martin Philip, Sigmund, O., 2004. Topology Optimization Theory, Methods, and Applications, 2 ed. Springer-Verlag Berlin Heidelberg.

Chen, Y., Zhou, S., and Li, Q., 2010. “Multiobjective topology optimization for finite periodic structures”. Comput. Struct.,88(11-12), pp. 806–811.

Li, C., Kim, I. Y., and Jeswiet, J., 2015. “Conceptual and detailed design of an automotive engine cradle by using topology, shape, and size optimization”. Struct. Multidiscip. Optim.,51(2), pp. 547–564.

Deaton, J. D., and Grandhi, R. V., 2014. “A survey of structural and multidisciplinary continuum topology optimization: Post 2000”. Struct. Multidiscip. Optim.,49(1), pp. 1–38.

Yang, Y. P., Liu, J. J., Ye, D. H., Chen, Y. R., and Lu, P. H., 2013. “Multiobjective optimal design and soft landing control of an electromagnetic valve actuator for a camless engine”. IEEE/ASME Trans. Mechatronics,18(3), pp. 963–972.

Noergaard, C., Christensen, J. H., Bech, M. M., Hansen, A. H., and Andersen, T. O., 2017. “Test Rig for Valves of Digital Displacement Machines”. In Ninth Work. Digit. Fluid Power, pp. 1–13.

Bender, N. C., Andersen, T. O., and Pedersen, H. C., 2019. “Feasibility of Deep Neural Network Surrogate Models in Fluid Dynamics”. Model. Identif. Control A Nor. Res. Bull.,40(2), pp. 71–87.

Borutzky, W., Barnard, B., and Thoma, J., 2002. “An orifice flow model for laminar and turbulent conditions”. Simul. Model. Pract. Theory,10(3-4), pp. 141–152.

Funk, J. E., Wood, D. J., and Chao, S. P., 1972. “The Transient Response of Orifices and Very Short Lines”. J. Basic Eng.,94(2), pp. 483–489.

Bender, N. C., Pedersen, H. C., Winkler, B., and Plöckinger, A., 2018. “Numerical Investigation of Switching Features of a Hydraulic Seat Valve with Annular Flow Geometry”. Int. J. Fluid Power,19(3), pp. 152–164.

Bender, N. C., Pedersen, H. C., Plöckinger, A., and Winkler, B., 2018. “Evaluating the Influence of Leaking Active Check Valves in Digital Displacement Units”. In IEEE Glob. Fluid Power Soc. PhD Symp., IEEE, pp. 1–9.

Best, D. J., and Roberts, D. E., 1975. “The Upper Tail Probabilities of Spearman’s Rho”. R. Stat. Soc. Ser. C (Applied Stat.,24(3), pp. 377–379.

Pedersen, H. C., Andersen, T. O., and Bender, N. C., 2021. “Investigating the Influence of Design Parameters on the Fluid-Structure Interaction in Fast Switching Valves”. Proc. ASME/BATH 2021 Symposium on Fluid Power & Motion Control FPMC 2021, ASME, 2021.

Downloads

Published

2023-05-03

How to Cite

Pedersen, H. C. ., Bender, N. C. ., & Andersen, T. O. . (2023). Investigating the Design Parameters’ Influence in a Fast Switching Valve – An Approach to Simplify the Design Process. International Journal of Fluid Power, 24(02), 247–270. https://doi.org/10.13052/ijfp1439-9776.2424

Issue

Section

Original Article