Thermal Coupling Simulation of Electro-Hydrostatic Actuator Subjected to Critical Temperature Conditions

Authors

  • Xu Han School of Mechanical Engineering and Automation, Beihang University, Beijing, China
  • Tatiana Minav Faculty of Engineering and Natural Sciences, Tampere University, Tampere, Finland
  • Mingkang Wang School of Mechanical Engineering and Automation, Beihang University, Beijing, China
  • Yongling Fu School of Mechanical Engineering and Automation, Beihang University, Beijing, China
  • Matti Pietola Department of Mechanical Engineering School of Engineering, Aalto University, Espoo, Finland

DOI:

https://doi.org/10.13052/ijfp1439-9776.2336

Keywords:

Electro-hydrostatic actuator, thermal coupling, modeling and simulation, computational fluid dynamics

Abstract

Electro-hydrostatic actuators (EHAs) are emerging transmission techniques originated from aerospace industry and being introduced to various application fields, such as ships, robots, construction machines, and machine tools. Despite the advantages of high efficiency, easy maintenance, electrified power, etc., EHAs are usually self-contained integrated devices, resulting in low heat dissipation ability. Therefore, thermal coupling models are necessary for the evaluation of each design option during the EHA development. In this paper, a thermal coupling model was established for EHA thermal characteristic analysis during the detail design stage. The disciplines of electrics, mechanics, system level hydraulics, losses, and control are implemented by lumped parameter modeling while the disciplines of thermodynamics and fluid dynamics are simulated by computational fluid dynamics (CFD). Subsequently, a simulation analysis focusing on the critical temperature conditions was conducted, and the dynamic thermal and power responses were achieved. The simulation results are applicable to gain confidence for EHA detail design work as well as proved the functions of the proposed model as a practical development tool.

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Author Biographies

Xu Han, School of Mechanical Engineering and Automation, Beihang University, Beijing, China

Xu Han received the bachelor degree in mechanical engineering from Yanshan University, China, in 2011, and the master and Ph.D. degrees in mechatronics from Beihang University, China, in 2014 and 2019, respectively. He is currently a post-doctoral researcher at Tampere University, Finland. His research of interests includes hydraulic transmission and control, electro-hydrostatic actuators, modeling and simulation, and optimization design.

Tatiana Minav, Faculty of Engineering and Natural Sciences, Tampere University, Tampere, Finland

Tatiana Minav received the M.Sc. degree from the Lappeenranta University of Technology (LUT), Lappeenranta, Finland, in 2008, the M.Sc. degree from Saint-Petersburg State Electrotechnical University LETI, St. Petersburg, Russia, in 2008, and the D.Sc. degree from LUT, in 2011. She is currently with IHA-Innovative hydraulics and Automation unit at Tampere University, Finland. She is an expert in electro-hydrostatic systems and actuators, cylinder’s sensorless position motion control, simulation, energy balance, and energy recovery systems in non-road mobile machinery. During her academic career, she worked and led industrial projects funded by Business Finland (former Tekes) and Academy of Finland related to the electrification of off-road machinery and its implements.

Mingkang Wang, School of Mechanical Engineering and Automation, Beihang University, Beijing, China

Mingkang Wang received the B.S. degree from the School of Mechanical Engineering and Automation, Beijing University of Chemical Technology, China, in 2015, and the Ph.D. degree from the School of Mechanical Engineering and Automation, Beihang University, China, in 2022. His research interests include hydraulic servomechanism, servo control of mechatronic systems, and disturbance active compensation control theory.

Yongling Fu, School of Mechanical Engineering and Automation, Beihang University, Beijing, China

Yongling Fu received the M.S. and Ph.D. degrees in fluid power transmission and control from the Harbin Institute of Technology, China. He is currently a Professor with the School of Mechanical Engineering and Automation, Beihang University. His research interests include advanced aircraft hydraulic systems, power telex integration servo operating systems, electromechanical fluid control integrated systems, and special industrial robots.

Matti Pietola, Department of Mechanical Engineering School of Engineering, Aalto University, Espoo, Finland

Matti Pietola received the Doctor of Technology degree from Aalto University, Helsinki, Finland, in 1989. During his academic career, he was with the Tampere University of Technology, Tampere, Finland, and Lappeenranta University of Technology, Lappeenranta, Finland. He has been a Professor of mechatronics (fluid power) with the Department of Mechanical Engineering, Aalto University, since 1997. He has an extensive global contact network with both the industry and the academia in the area of fluid power. He has authored or co-authored 130 international scientific papers.

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Published

2022-09-12

How to Cite

Han, X. ., Minav, T. ., Wang, M. ., Fu, Y. ., & Pietola, M. . (2022). Thermal Coupling Simulation of Electro-Hydrostatic Actuator Subjected to Critical Temperature Conditions. International Journal of Fluid Power, 23(03), 379–394. https://doi.org/10.13052/ijfp1439-9776.2336

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Section

GFPS 2020

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