LEAKAGE FAULT DETECTION IN HYDRAULIC ACTUATORS SUBJECT TO UNKNOWN EXTERNAL LOADING
Keywords:
fault detection and isolation, extended kalman filtering, leakage, hydraulic actuators, friction, environmental interaction.Abstract
This paper describes development and experimental evaluation of a hydraulic actuator leakage fault detector based on the extended Kalman filtering (EKF). Identification of external leakage at either side of the actuator as well as the internal leakage between the two chambers is examined. The present work is built upon previous work by the authors, but incorporates a significant improvement in that the new scheme is capable of detecting leakage faults for actuators that are also subject to unknown loading and/or significant friction. Experiments on a laboratory-based hydraulic actuator, using both structured (sinusoidal) and unstructured (pseudorandom) test signals show that: (i) under normal (nofault) operating condition, the EKF-based state estimator closely predicts the states of the system and the external load, including actuator friction, using only a few measurements, (ii) in the presence of leakage faults, the level of residual errors between the estimated and the measured line pressures increase indicating the occurrence of faults and (iii), different leakage fault types and levels can be identified by tracking the pattern of the residual errors and without a need to model leakage faults. The present work lays a foundation for developing on-line leakage monitoring systems for hydraulic actuators.
Downloads
References
An, L. and Sepehri, N. 2003. Hydraulic actuator circuit
fault detection using extended Kalman filter. Proceedings:
American Control Conference, pp. 4261-
An, L. and Sepehri, N. 2005. Leakage fault identification
in a hydraulic positioning system using extended
Kalman filter. International Journal of Fluid
Power, Vol. 6, pp. 41-51.
Beineke, S., Schutte, F. and Grotstollen, H. 1997.
Online identification of nonlinear mechanics using
extended Kalman filters with basis function networks.
Proceedings: Conference on Industrial Electronics,
Control and Instrumentation, pp. 316 -321.
Chinniah, Y., Burton, R. and Habibi, S. 2003. Viscous
damping coefficient and effective bulk
modulus estimation in a high performance hydrostatic
system using extended Kalman filter. International
Journal of Fluid Power, Vol. 4, pp. 27-34.
Crowther, W. J., Edge, K. A., Atkinson, R. M. and
Woollons, D. J. 1998. Fault diagnosis of a hydraulic
actuator circuit using neural networks - an output
vector space classification approach. Proceedings:
of Institution of Mechanical Engineers, Vol. 212,
pp. 57-68.
Frank, P. M 1994. On-line fault detection in uncertain
nonlinear systems using diagnostic observers: a survey.
International Journal of Systems Science, Vol.
, pp. 2129-2154.
Haykin, S. 2001. Kalman filtering and neural networks.
John Wiley & Sons.
Karpenko, M. and Sepehri, N. 2003. Robust position
control of an electrohydraulic actuator with faulty
actuator seal. ASME J. of Dynamic Systems, Measurement
and Control, Vol. 125, pp. 413-423.
Khan, H., Abou, S. and Sepehri, N. 2005. Nonlinear
observer-based fault detection technique for electrohydraulic
servo-positioning systems. International
J. of Mechatronics, Vol. 15, pp. 1037-1059.
Le, T. T., Watton, J. and Pham, D. T. 1998. Fault
classification of fluid power systems using a dynamics
feature extraction technique and neural networks.
Proceedings of the Institution of Mechanical
Engineers, Vol. 212, pp. 87-96.
Merritt, H. E. 1967. Hydraulic Control Systems. John
Wiley & Sons.
Nguyen, L. T., Ogburn, M. E., Gilbert, W. P.,
Kibler, K. S., Brown P. W. and Deal, P. L. 1979.
Simulation study of stall/post-stall characteristics of
a fighter airplane with relaxed static stability. NASA
Langley Research Center, Hampton, VA, Tech.
Rep. NASA-TP-1538.
Skormin, V. A., Apone, J. and Dunphy, J. J. 1994.
On-line diagnostics of a self-contained flight actuator.
IEEE Transactions on Aerospace and Electronic
Systems, Vol. 30, pp. 186-196.
Skormin, V. A. and Apone, J. 1995. On-line diagnostics
of a variable displacement pump of a flight actuation
system. Proceedings: IEEE National Aerospace
and Electronics Conference, pp. 503-510.
Zavarehi, M. K., Lawrence, P. D. and Sassani, F.
Nonlinear modeling and validation of solenoid-
controlled pilot-operated servovalves.
IEEE/ASME Transactions on Mechatronics, Vol. 4,
pp. 324-334.
Zhang, Y. M. and Jiang, J. 2002. Active fault-tolerant
control system against partial actuator failures.
IEEE Proceedings of Control Theory Application,
Vol. 149, pp. 95-104.
Zhou, R., Lin, T., Han, J. and Yan, D. 2002. Fault
diagnosis of airplane hydraulic pump. Proceedings:
World Congress on Intelligent Control and Automation,
pp. 3150-3152.