LEAKAGE FAULT DETECTION IN HYDRAULIC ACTUATORS SUBJECT TO UNKNOWN EXTERNAL LOADING

Authors

  • Liang An Department of Mechanical and Manufacturing Engineering, The University of Manitoba, Winnipeg, MB, Canada R3T 5V6
  • Nariman Sepehri Department of Mechanical and Manufacturing Engineering, The University of Manitoba, Winnipeg, MB, Canada R3T 5V6

Keywords:

fault detection and isolation, extended kalman filtering, leakage, hydraulic actuators, friction, environmental interaction.

Abstract

This paper describes development and experimental evaluation of a hydraulic actuator leakage fault detector based on the extended Kalman filtering (EKF). Identification of external leakage at either side of the actuator as well as the internal leakage between the two chambers is examined. The present work is built upon previous work by the authors, but incorporates a significant improvement in that the new scheme is capable of detecting leakage faults for actuators that are also subject to unknown loading and/or significant friction. Experiments on a laboratory-based hydraulic actuator, using both structured (sinusoidal) and unstructured (pseudorandom) test signals show that: (i) under normal (nofault) operating condition, the EKF-based state estimator closely predicts the states of the system and the external load, including actuator friction, using only a few measurements, (ii) in the presence of leakage faults, the level of residual errors between the estimated and the measured line pressures increase indicating the occurrence of faults and (iii), different leakage fault types and levels can be identified by tracking the pattern of the residual errors and without a need to model leakage faults. The present work lays a foundation for developing on-line leakage monitoring systems for hydraulic actuators.

Downloads

Download data is not yet available.

Author Biographies

Liang An, Department of Mechanical and Manufacturing Engineering, The University of Manitoba, Winnipeg, MB, Canada R3T 5V6

Liang An received B.Sc. in Automation Engineering from the Zhengzhou Institute of Technology in 1993, M.Sc. in Control Engineering from the Beijing University of Chemical Technology in 1999, Ph.D. in fluid power systems and diagnosis from the University of Manitoba in 2007. He is currently with the Can-K Artificial Lift Systems Inc., Edmonton, Canada.

Nariman Sepehri, Department of Mechanical and Manufacturing Engineering, The University of Manitoba, Winnipeg, MB, Canada R3T 5V6

Nariman Sepehri is a professor with the Department of Mechanical and Manufacturing Engineering, at the University of Manitoba. He received M.Sc. and Ph.D. both from the University of British Columbia. His areas of interest include telerobotics applied to hydraulic manipulators and fluid power fault tolerant control and diagnosis systems.

References

An, L. and Sepehri, N. 2003. Hydraulic actuator circuit

fault detection using extended Kalman filter. Proceedings:

American Control Conference, pp. 4261-

An, L. and Sepehri, N. 2005. Leakage fault identification

in a hydraulic positioning system using extended

Kalman filter. International Journal of Fluid

Power, Vol. 6, pp. 41-51.

Beineke, S., Schutte, F. and Grotstollen, H. 1997.

Online identification of nonlinear mechanics using

extended Kalman filters with basis function networks.

Proceedings: Conference on Industrial Electronics,

Control and Instrumentation, pp. 316 -321.

Chinniah, Y., Burton, R. and Habibi, S. 2003. Viscous

damping coefficient and effective bulk

modulus estimation in a high performance hydrostatic

system using extended Kalman filter. International

Journal of Fluid Power, Vol. 4, pp. 27-34.

Crowther, W. J., Edge, K. A., Atkinson, R. M. and

Woollons, D. J. 1998. Fault diagnosis of a hydraulic

actuator circuit using neural networks - an output

vector space classification approach. Proceedings:

of Institution of Mechanical Engineers, Vol. 212,

pp. 57-68.

Frank, P. M 1994. On-line fault detection in uncertain

nonlinear systems using diagnostic observers: a survey.

International Journal of Systems Science, Vol.

, pp. 2129-2154.

Haykin, S. 2001. Kalman filtering and neural networks.

John Wiley & Sons.

Karpenko, M. and Sepehri, N. 2003. Robust position

control of an electrohydraulic actuator with faulty

actuator seal. ASME J. of Dynamic Systems, Measurement

and Control, Vol. 125, pp. 413-423.

Khan, H., Abou, S. and Sepehri, N. 2005. Nonlinear

observer-based fault detection technique for electrohydraulic

servo-positioning systems. International

J. of Mechatronics, Vol. 15, pp. 1037-1059.

Le, T. T., Watton, J. and Pham, D. T. 1998. Fault

classification of fluid power systems using a dynamics

feature extraction technique and neural networks.

Proceedings of the Institution of Mechanical

Engineers, Vol. 212, pp. 87-96.

Merritt, H. E. 1967. Hydraulic Control Systems. John

Wiley & Sons.

Nguyen, L. T., Ogburn, M. E., Gilbert, W. P.,

Kibler, K. S., Brown P. W. and Deal, P. L. 1979.

Simulation study of stall/post-stall characteristics of

a fighter airplane with relaxed static stability. NASA

Langley Research Center, Hampton, VA, Tech.

Rep. NASA-TP-1538.

Skormin, V. A., Apone, J. and Dunphy, J. J. 1994.

On-line diagnostics of a self-contained flight actuator.

IEEE Transactions on Aerospace and Electronic

Systems, Vol. 30, pp. 186-196.

Skormin, V. A. and Apone, J. 1995. On-line diagnostics

of a variable displacement pump of a flight actuation

system. Proceedings: IEEE National Aerospace

and Electronics Conference, pp. 503-510.

Zavarehi, M. K., Lawrence, P. D. and Sassani, F.

Nonlinear modeling and validation of solenoid-

controlled pilot-operated servovalves.

IEEE/ASME Transactions on Mechatronics, Vol. 4,

pp. 324-334.

Zhang, Y. M. and Jiang, J. 2002. Active fault-tolerant

control system against partial actuator failures.

IEEE Proceedings of Control Theory Application,

Vol. 149, pp. 95-104.

Zhou, R., Lin, T., Han, J. and Yan, D. 2002. Fault

diagnosis of airplane hydraulic pump. Proceedings:

World Congress on Intelligent Control and Automation,

pp. 3150-3152.

Downloads

Published

2008-08-01

How to Cite

An, L., & Sepehri, N. (2008). LEAKAGE FAULT DETECTION IN HYDRAULIC ACTUATORS SUBJECT TO UNKNOWN EXTERNAL LOADING. International Journal of Fluid Power, 9(2), 15–25. Retrieved from https://journals.riverpublishers.com/index.php/IJFP/article/view/523

Issue

Section

Original Article

Most read articles by the same author(s)