HYDRAULIC ACTUATOR LEAKAGE FAULT DETECTION USING EXTENDED KALMAN FILTER
Keywords:
fault detection and isolation, extended Kalman filter, leakage, hydraulic actuatorsAbstract
This paper presents the application of extended Kalman filter (EKF) in order to identify leakage faults in hydraulically powered actuators. A hydraulic actuator can suffer from two types of leakages: internal or cross-port leakage at the piston seal and, external leakage at the shaft seal or the connecting pipes. An EKF-based estimator is constructed that includes complete nonlinear models of hydraulic functions as well as inevitable stick-slip friction in the actuator. It is shown that, firstly, under normal (no-fault) operating condition, the developed estimator closely predicts the states of the system, using only a few basic measurements. Secondly, in the presence of leakage faults, the level of residual errors between the estimated and the measured line pressures, increase significantly indicating the occurrence of faults. Thirdly, different leakage types can be identified by mapping the residual errors changes. Experiments are performed on a laboratory-based hydraulic actuator circuit. The results demonstrate the efficacy of the proposed
Downloads
References
An, L., Sepehri, N. 2003. Hydraulic actuator circuit
fault detection using extended Kalman filter. Proceedings
of American Control Conference, Vol. 5,
pp. 4261 – 4266.
Bonchis, A., Corke, P.I., Rye, D.C.1999. A pressurebased,
velocity independent, friction model for
asymmetric hydraulic cylinders. Proceedings of the
IEEE International Conference on Robotics and
Automation Vol. 3, pp. 1746 –1751.
Canudas-de-Wit C., Olsson, H., Astrom, K. J., Lischinsky,
P. 1995. A New Model for Control of Systems
with Friction. IEEE Transactions on Automatic
Control, Vol. 40, pp. 419-425.
Chinniah Y, Burton, R. and Habibi, S. 2003. Viscous
damping coefficient and effective bulk modulus estimation
in a high performance hydrostatic system
using extended Kalman filter. International Journal
of Fluid Power, Vol. 4, pp. 27-34.
Crowther, W.J., Edge, K. A., Atkinson R.M., and
woollons D.J. 1998. Fault diagnosis of a hydraulic
actuator circuit using neural networks – an output
vector space classification approach. Proc. Instn.
Mech. Engrs., Vol. 212, pp. 57-68.
Frank, Paul M. 1994. On-line fault detection in uncertain
nonlinear system using diagnostic observers: a
survey. International Journal of System Science,
Vol. 25, pp. 2129-2154.
Haykin, S. 2001. Kalman filtering and neural networks.
John Wiley & Sons Inc.
Isermann, R. 1997. Supervision, Fault-Detection and
Fault-Diagnosis Methods – An Introduction. Control
Engineering. Practice, Vol. 5, pp. 639-652.
Jazwinski, H. A. 1970. Stochastic processes and filtering
theory. Academic press.
Karpenko, M., Sepehri, N. 2004. Fault tolerant control
of a servohydraulic positioning system with
cross-port leakage. IEEE Transactions on Control
Systems Technology, in press.
Kwak, Byung-Jae, Yagle, A.E., Levitt, J.A. 1999.
Nonlinear system identification of hydraulic actuator
friction dynamics using a finite-state memory
model. Proceedings IEEE International Conference
on Acoustics, Speech, and Signal Processing, Vol.
, pp. 1309-1312.
Khan, H., Abou, S. and Sepehri, N. 2002. Fault detection
in electro-hydraulic servo-positioning systems
using sequential test of Wald. Proceedings of
Canadian conference on electrical & Computer
Engineering, pp. 1628-1633, 2002.
Laval, L., M'Sirdi, N.K., Cadiou, J.-C. 1996. H∞-
force control of a hydraulic servo-actuator with environmental
uncertainties. Proceedings of the IEEE
International Conference on Robotics and Automation,
Vol. 2, pp. 1566 –1571.
Lischinsky, P., Canudas-de-Wit, C., Morel, G. 1999.
Friction compensation for an industrial hydraulic
robot, IEEE Control Systems Magazine, Vol. 19,
pp. 25-32.
Merritt, H. E., 1967. Hydraulic control systems. Wiley
Inc.
Preston, G.J., Shields, D.N., Daley, S. 1996. Application
Of A Robust Nonlinear Fault Detection Observer
To A Hydraulic System. UKACC International
Conference on Control, Vol. 2, pp. 1484-
Sepehri, N., Sassani, F., Lawrence, P. D. 1996.
Ghasempoor A., Simulation and Experimental Studies
of Gear Backlash and Stick-slip Friction in hydraulic
Excavator Swing Motion. Journal of Dynamic
Systems, Measurement, and Control, Vol.
, pp. 463-467.
Skormin, V.A., Apone, J., Dunphy, J.J. 1994. Online
diagnostics of a self-contained flight actuator.
IEEE Transactions on Aerospace and Electronic
Systems, Vol. 30, pp.186-196.
Skormin, V.A., Apone, J. 1995. On-line diagnostics of
a variable displacement pump of a flight actuation
system. Proceedings of the IEEE National Aerospace
and Electronics Conference, Vol. 1, pp. 503-
Song, R., Sepehri, N. 2002 Fault detection and isolation
in fluid power systems using a parametric estimation
method. IEEE CCECE Canadian Conference
on Electrical and Computer Engineering, Vol.
, pp. 144-149.
Tan, Hong-Zhou, Sepehri, N. 2002. Parametric fault
diagnosis for electrohydraulic cylinder drive units,
Industrial Electronics. IEEE Transactions on Industrial
Electronics, Vol. 49, pp. 96-106.
Thompson, D.F., Pruyn, J.S., Shukla, A. 1999. Feedback
design for robust tracking and robust stiffnessin flight control actuators using a modified QFT
technique. International Journal of Control, Vol.
, pp. 1480-1497.
Welch, G., Bishop, G. 2001. An introduction to the
Kalman Filter, UNC-Chapel Hill, 2001.
Yu, Dingli, Shields, D.N., Mahtani, J.L. 1994. Fault
detection for bilinear systems with application to a
hydraulic system. Proceedings of the Third IEEE
Conference on Control Applications, Vol. 2, pp.
-1384.
Zavarehi, M. K., Lawrence, P. D., Sassani, F. 1999.
Nonlinear modelling and validation of solenoidcontrolled
pilot-operated servovalves. IEEE/ASME
Transactions on Mechatronics, Vol. 4, pp. 324-334.