A Comprehensive Study of Energy-Saving Strategies Through Combined Throttling

Authors

  • Christian Reese Jimenez Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany
  • Olivier Reinertz Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany
  • Katharina Schmitz Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

DOI:

https://doi.org/10.13052/ijfp1439-9776.2511

Keywords:

Pneumatics, Energy Savings, Sustainable Systems, Compressed Air Savings, Pressure Control

Abstract

In the field of pneumatic automation, downstream throttled pneumatic drives are widely adopted for motion tasks, valued for their cost-effectiveness, durability, and high-power density. However, this switching scheme is often regarded as being inefficient. Consequently, many researchers have focused on developing more efficient control strategies. In this paper a novel combined throttling scheme aimed at reducing air consumption is investigated. The paper offers a comprehensive overview of the design methodology and simulative analysis. A subsequent prototypical realization demonstrates the feasibility and function of the novel system with two distinct shut-off variants. In this way, the theoretical design methodology was validated by experimental results. The presented compressed air savings are adjusted to changes in cycle time, providing an objective evaluation in comparison to state-of-the-art system. The findings show a significant reduction in normalized air consumption with the novel circuit for selected load cases. The main characteristics and potential of the combined throttling approach are highlighted, thus facilitating the assessment of its viability in practical applications through a deeper understanding of the system.

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Author Biographies

Christian Reese Jimenez, Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

Christian Reese Jimenez received the bachelor’s degree in mechanical engineering in 2017 and the master’s degree in general mechanical engineering from RWTH Aachen University in 2019. Since 2019, he is working as a Research Associate at the Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University. His research areas include simulation and optimization of fluid power systems and components focusing on enhancing energy efficiency and performance.

Olivier Reinertz , Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

Olivier Reinertz received his diploma and his doctoral degree in mechanical engineering from RWTH Aachen University, Germany. He is currently Scientific Director at the Institute for Fluid Power Drives and Systems (ifas) at RWTH Aachen University. His research focuses on the model-based analysis of fluid power components and systems and the derivation and validation of innovative strategies for efficiency and performance optimization with an emphasis on compressed air and gas-powered systems.

Katharina Schmitz, Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

Katharina Schmitz received a graduate’s degree in mechanical engineering from RWTH Aachen University in 2010 and an engineering doctorate from RWTH Aachen University in 2015. She is currently the director of the Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University.

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Published

2024-07-04

How to Cite

Jimenez, C. R., Reinertz , O. ., & Schmitz, K. . (2024). A Comprehensive Study of Energy-Saving Strategies Through Combined Throttling. International Journal of Fluid Power, 25(01), 1–26. https://doi.org/10.13052/ijfp1439-9776.2511

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Original Article