Dimensioning Method of Pneumatic Cylinders Based on the Pneumatic End-cushion

Authors

  • Christian Reese Jimenez Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany
  • Olivier Reinertz Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany https://orcid.org/0000-0003-2819-9990
  • Katharina Schmitz Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

DOI:

https://doi.org/10.13052/ijfp1439-9776.2632

Keywords:

Pneumatics, pneumatic cylinder, sizing method, end cushion, energy efficiency

Abstract

This paper proposes a novel method for dimensioning pneumatic cylinders for motion tasks. It considers conventional downstream throttled pneumatic cylinders. The proposed approach is based on the maximal loading capacity of the end-cushion and the resulting formula for the dimensioning of the cylinder size has a simple algebraic structure. The method was experimentally validated showing great accuracy in estimating the motion time of optimally operated pneumatic cylinders.

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Author Biographies

Christian Reese Jimenez, Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

Christian Reese Jimenez received the bachelor’s degree in mechanical engineering in 2017 and the master’s degree in general mechanical engineering from RWTH Aachen University in 2019. Since 2019, he is working as a Research Associate at the Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University. His research areas include simulation and optimization of fluid power systems and components focusing on enhancing energy efficiency and performance.

Olivier Reinertz, Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

Olivier Reinertz received his diploma and his doctoral degree in mechanical engineering from RWTH Aachen University, Germany. He is currently Scientific Director at the Institute for Fluid Power Drives and Systems (ifas) at RWTH Aachen University. His research focuses on the model-based analysis of fluid power components and systems and the derivation and validation of innovative strategies for efficiency and performance optimization with an emphasis on compressed air and gas-powered systems.

Katharina Schmitz, Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University, Campus-Boulevard 30, D-52074 Aachen, Germany

Katharina Schmitz received a graduate’s degree in mechanical engineering from RWTH Aachen University in 2010 and an engineering doctorate from RWTH Aachen University in 2015. She is currently the director of the Institute for Fluid Power Drives and Systems (ifas), RWTH Aachen University.

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Published

2025-12-03

How to Cite

Jimenez, C. R. ., Reinertz, O. ., & Schmitz, K. . (2025). Dimensioning Method of Pneumatic Cylinders Based on the Pneumatic End-cushion. International Journal of Fluid Power, 26(03), 381–410. https://doi.org/10.13052/ijfp1439-9776.2632

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